6.7 Cummins DPF Delete Kit Pros and Cons (2025 Guide) - EGR Performance Skip to content
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6.7 Cummins DPF Delete Pros & Cons: Is It Really Worth It?

Among diesel enthusiasts, few topics stir as much debate as the 6.7 Cummins DPF delete kit. Ram 2500 and 3500 owners appreciate. Though many believe that improving or modifying the diesel particulate filter (DPF) could help the engine reach its full potential.

The Cummins 6.7 is a masterpiece of engineering — tough, steady, and built to perform — but the DPF system can change how that engine behaves. It clogs, triggers warnings, forces regens, and limits what the truck can really do.

That's why a growing number of owners explore the consequences of removing the DPF altogether to solve those DPF problems. Deleting the DPF isn't a new concept, but in 2025, it's become a more detailed decision than ever.

While the performance gains can be impressive, it's essential to understand the legal, financial, and environmental factors involved.

A 6.7 Cummins DPF delete kit boosts power and saves fuel, but it risks fines and harms the environment. Weigh pros like +50 HP against cons like legal issues before deciding.

This guide helps you explore every angle — 6.7 Cummins DPF delete kit pros and cons, how the DPF delete works, and how to decide if it's the right move for your truck and driving needs.

What Is a 6.7 Cummins DPF Delete Kit?

A 6.7 Cummins DPF delete kit removes the Diesel Particulate Filter from the exhaust. It often includes EGR and DEF removal too. This cuts backpressure and boosts performance.

removing dpf on 6.7 cummins

A DPF delete kit removes the restrictive emission system that traps soot in your exhaust. On paper, that sounds simple.

In practice, it means bypassing several parts of the emission network, including the EGR (Exhaust Gas Recirculation) and DEF (Diesel Exhaust Fluid) systems.

Once the kit is installed, the exhaust flows directly through a straight pipe, and the truck's computer — the ECU — is tuned to operate without the DPF. The difference is instant. The truck runs cooler, breathes easier, and feels noticeably more powerful under load.

What's Included in a Typical Delete Kit

A complete 6.7 Cummins DPF delete kit often includes:

  • A straight-pipe exhaust or DPF delete pipe
  • An ECU tuner or custom tuning software
  • EGR block-off plates
  • A DEF delete module

Cost of a 6.7 Cummins DPF Delete Kit

The total cost really depends on how far you want to go with your setup and who's handling the job.

Here's a simple breakdown:

Basic DPF delete pipe:

  • Expect to pay around $400 to $600.
  • It's the starting point for most people — it removes the DPF but doesn't include tuning or any extra add-ons. Good if you just want something quick and straightforward.

Complete DPF delete kit:

  • Typically, it ranges from $1,500 to $3,500.
  • This setup includes the tuner, EGR block-off, and DEF delete. It gives you more control and allows you to adjust how your truck performs on a day-to-day basis.

Professional installation:

If you're not planning to wrench on it yourself, you'll probably spend about $1,000 extra for labour. The final cost largely depends on your truck's model year and the complexity of the setup.

The newer Cummins models come equipped with sensors and computer systems, so the installer typically requires more time to set everything up correctly.

When you total it up, most people end up spending somewhere between $2,000 and $4,500 for a proper, reliable delete.

It's an affordable upgrade, and for anyone who's experienced DPF clogging, constant regen cycles, or the dreaded check engine light, it often feels like a wise investment.

You're not just solving an issue — you're restoring your truck to the performance and reliability you've always wanted.

Think of it as paying once to break free from the constant repairs and to let your Cummins run like it was built to be — strong, clean, and responsive.

Why Do Owners Delete the DPF?

Many RAM 2500 3500 truck owners turn to a DPF delete after months — or even years — of seeking a smoother, more reliable driving experience.

  • Constant regeneration cycles that burn extra fuel
  • Warning lights and limp mode from clogged filters
  • Poor mileage under heavy loads
  • Expensive DPF and sensor replacements
  • Regular DEF fluid refills

For people who use their Ram 6.7 for towing, hauling, or working in rural areas, those problems add up quickly. Deleting the DPF feels like taking a weight off the truck's back — freeing up the power it always had but couldn't use. 

Pros of a 6.7 Cummins DPF Delete Kit

Removing the DPF on 6.7 Cummins engine offers numerous benefits.

The pros include more horsepower and better fuel economy. You get up to +50 HP and 2-5 MPG gains. Lower maintenance saves money too.

Check the benefits of deleting this 6.7 Cummins diesel below:

benefits of deleting a diesel

1. Measurable Power and Torque Increases

Once the DPF is removed, the exhaust flows freely, allowing the engine to breathe as it was initially designed. With proper tuning, drivers typically see power gains of 50 to 100 horsepower, along with improved torque for easier hill climbs and more confident towing. To the delight of many owners, it finally feels like a true Cummins again.

2. Better Fuel Efficiency

Fuel economy increases with no additional diesel burns during the regen cycles. Based on how and where they are driven, drivers will generally increase their mileage by 2-5 MPG. That would translate to actual savings on long trips, and particularly with commercial trucks.

3. Reduced Maintenance and Repair Costs

Even a new DPF will cost between $2,000 and $3,000, excluding labour and sensor changes. Having been erased, such concerns are no longer present. No more plugged filters, no more DEF fills and fewer dashboard warnings. That can amount to thousands saved over the truck's lifetime, especially in heavy usage.

4. Cooler Operating Temperatures

When exhaust gases can exit freely, the engine operates at a cooler temperature. Lower EGTs (Exhaust Gas Temperatures) protect your pistons, valves and turbo. The best part - it extends your truck's lifespan. That's a significant reason why off-roaders and hauliers appreciate the delete.

5. No More Regeneration Interruptions

Forced regens are notorious for interrupting trips and wasting time. Deleting the DPF means your truck will not enter regen mode again. It simply runs — steady and smooth, no more mid-trip interruptions or power losses.

Pro
Benefit
Example Gain
Power
More HP and torque
+50 HP
MPG
Better fuel use
2–5 MPG
Costs
Less repairs
Save $2,000+
EGTs
Cooler exhaust
Less wear
Regen
No cycles
Smoother drive

This table sums it up. I enjoyed these pros. But check your needs first.

Cons and Risks of a 6.7 Cummins DPF Delete Kit

No performance upgrade comes without a trade-off, and this one is no exception.

Cons include EPA fines over $4500 and higher emissions. Warranty voids and upfront costs add risks too.

1. It's Illegal for Road Use

The EPA and several state agencies have established strict standards to protect air quality by regulating emission systems on street-legal vehicles.

Non-compliance can lead to significant fines — sometimes exceeding $4,500 per truck — and mechanics may face even higher penalties.

States such as California, Colorado, and New York are taking extra steps to ensure cleaner air through random roadside inspections and advanced emissions testing.

2. More Emissions and Pollution

Without a DPF, soot and harmful gases are released directly into the air. That means more smoke, more carbon buildup, and a visible pollution footprint. For those living in populated areas, this can quickly draw attention — and fines.

3. Warranty and Resale Impact

Deleting your DPF immediately voids your factory warranty. Even reinstalling the system later won't erase ECU logs that show modifications. Dealerships and most buyers tend to avoid previously owned trucks, making resale more challenging and reducing their resale value.

6.7 cummins dpf problems

4. High Upfront Costs

A proper setup with quality parts and professional tuning can cost over $4,000. Trying to cut corners often leads to tuning errors, poor performance, or mechanical damage.

5. Dependence on Tuning Quality

Once you delete the DPF, your Cummins runs entirely on the tune you install. If the settings are incorrect, the truck may start hard or even develop engine or turbo problems. That's why it's best to let someone who really knows Cummins diesel tuning handle it.

6. Engine Maintenance

Without the DPF, a bit more soot ends up in the oil. That just shows you'll need to change it more often. If you miss oil changes, it can lead to several issues, and the engine may wear out more quickly. Therefore, regular maintenance is key if you want your truck to remain powerful for years.

7. Insurance and Financing Limitations

Most insurance companies won't cover deleted trucks. Banks may also refuse financing due to non-compliance with the terms and conditions. This makes owning one more challenging if you plan to resell or trade it in.

Con
Risk
Impact
Fines
EPA penalties
$4,500+
Emissions
More pollution
Air harm
Warranty
Voided
No coverage
Cost
Upfront
$800–$2,000
Tuning
Needed
Damage risk
Wear
Soot buildup
Shorter life

This table shows risks. I balanced them with pros. Decide based on use.

Is a DPF Delete Worth It for Your 6.7 Cummins?

That depends on what kind of driver you are. Before deciding, it helps to understand the pros and cons of deleting a Cummins diesel truck — because what works for a heavy hauler may not suit a daily commuter.


It’s worth it if:

  • You drive off-road, on farms, or in remote areas
  • You haul or tow heavy loads.
  • You’re outside states with strict emissions testing.

It’s not worth it if:

  • You drive daily on public roads
  • You want to keep your truck under warranty.
  • You plan to sell or finance it in the near future.

For hardworking trucks that rarely venture onto city roads, deleting the DPF can unlock their true potential.

But for most daily drivers, it’s a risky decision with long-term downsides — and understanding the pros and cons of deleting a Cummins diesel truck is the only way to decide if it’s truly worth it for your setup.

How Does the DPF Delete Kit Work with Tuning Software?

Once the DPF is removed, your ECU must be reprogrammed. Without ECU tuning, the computer will continue trying to perform regeneration, leading to endless error codes.

Tuning software changes the ECU. It optimizes without DPF. Prevents errors and boosts health.

Popular Tuners in 2025

  • EFI Live: Ideal for precision tuning and power balancing
  • EZ Lynk AutoAgent: Simple, cloud-based, great for beginners
  • MM3 Tuner: Flexible for switching performance maps
  • H&S Mini Maxx: Older but reliable for basic setups

The truck runs smoothly with the correct tune, the throttle responds better, and the power delivery is cleaner. However, poor tuning can have the opposite effect - slowing down the truck or even damaging essential parts.

Legal and Environmental Outlook in 2025

Deleting DPF is illegal on roads in most states. It harms air quality. Off-road is okay but still impacts environment.

ram 3500 dpf delete

The EPA's enforcement has become more challenging than ever. Even private owners caught using deleted trucks on highways are being fined. Simply reinstalling the DPF later doesn't erase your vehicle's digital history.

From an environmental angle, deleted Cummins engines can emit 10–20 times more soot than factory models. That's a massive jump in pollutants. For city or suburban drivers, this isn't sustainable — both legally and ethically.

If you choose this route, ensure the truck is used exclusively for off-road or worksite operations.

Who Should Consider a 6.7 Cummins DPF Delete Kit?

I know folks who love it. Others regret. Depends on you.

Off-road fans and heavy haulers should consider it. Not for daily drivers worried about laws or value.

Removing dpf on 6.7 cummins suits only a specific set of owners:

Best suited for:

  • Off-road enthusiasts and trail users
  • Farmers and construction operators
  • Fleet owners with non-road vehicles

Not suited for:

  • City commuters
  • Drivers under active warranty
  • Owners who plan to sell or finance their truck

Deleting should be a calculated move — not a trend to follow. It's for those who understand their truck's mechanics and accept full responsibility for the consequences.

FAQs

Do I Need to Delete the EGR with the DPF?

Most of the time, yes. The EGR system works hand in hand with the DPF, and leaving it connected after deleting the filter can cause issues.

You might end up with engine codes, poor tuning, or extra soot buildup. That's why most complete 6.7 Cummins DPF delete kits include EGR block-off plates or software to disable the EGR system.

If you're already going through the trouble of deleting, it's best to do both together and have it appropriately tuned the first time.

How Many Miles Will a Deleted 6.7 Cummins Last?

A well-tuned and maintained Cummins can easily last 300,000 miles or more. The key is consistent care — oil changes, clean filters, and regular checkups.

Once the engine breathes more easily without the DPF and regen cycles, many owners report that it actually feels more reliable in the long term. But if tuning or maintenance is ignored, that lifespan can drop quickly.

How Long Does It Take to Install a DPF Delete?

If you're doing it yourself and are familiar with diesel systems, expect 5 to 8 hours of work. Professional installers can typically complete the job more quickly — sometimes in just half a day.

Newer trucks take longer to install due to the addition of extra sensors and wiring, but once installed and tuned, the difference is noticeable immediately.

Will Dealerships Know My Truck Is Deleted?

Yes, they will. Even if you reinstall the stock parts, the ECU logs still show tuning history. Dealership scanners pick up on it instantly, so warranty claims will almost always be denied.

That's something every owner should keep in mind before making the switch — once deleted, your truck is considered modified for good.

What's the Best Tuner for a Deleted 6.7 Cummins?

Most owners and tuners recommend EFI Live for custom tunes because it offers precise control and smoother fuel mapping. It's perfect if you want to fine-tune your truck's performance or towing response.

The older H&S tuners were also popular, but many are no longer officially supported. If you're after reliability and up-to-date software, EFI Live is the safer bet.

What Maintenance Savings Come with a 6.7 Cummins DPF Delete Kit?

Once deleted, you can bid farewell to DPF replacements, DEF refills, and constant regeneration cycles. Over the years, that's often $4,000 to $6,000 saved in parts and service costs.

You'll still need regular oil and filter changes, but you won't have to worry about clogged filters or downtime from limp mode. Many owners see it as one of the few upgrades that pays for itself in the long run.

shop dpf delete pipe

Wrap Up

A 6.7 Cummins DPF delete kit has both pros and cons. It offers power and savings but risks fines and pollution. Decide based on your use and laws.

For many Ram 2500 3500 diesel owners, one of the most impactful upgrades is the 6.7 Cummins DPF delete kit. It can unlock greater horsepower, smoother towing, improved fuel efficiency, and fewer DPF-related repairs.

For off-roaders, hauliers, and drivers in rural areas, the benefits can be advantageous.

However, the risks are just as real. A 6.7 Cummins DPF delete is illegal for road use, voids your warranty, and increases emissions. While the performance boost is tempting, it comes with environmental and financial consequences if misused.

Understanding the 6.7 Cummins DPF delete kit pro and cons, then choose one ultimately depends on your priorities. If you're seeking more power and performance for off-road adventures, this upgrade can deliver noticeable results.

However, if maintaining warranty coverage and staying fully compliant with emissions laws are your top concerns, keeping the system stock is the more intelligent choice. Ultimately, it all comes down to your driving style and what you want your 2007 to 2025 Cummins to deliver over the long haul.

About the Author- John Barrett

EGR Performance author

EGR Performance Writer and a 20-year veteran of the truck industry—whether it's diesel engines, or transmission systems, I've spent decades getting my hands dirty with every part of a truck.

I love tearing down worn components to trace exactly why they fail, and I firmly believe: if a truck part can't be fixed right, it's not worth keeping on the road.

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