EGR Cooler Delete Kit for 6.7L Powerstroke Ford F250 F350 F450 F550 (2015-2016)

$86.99
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Details

Para US truck owners:

  1. Our EGR Cooler Delete Kit for 6.7L Powerstroke fits 2015‑2016 Ford F250 F350 F450 F550. Boost MPG, lower engine temp. In stock USA warehouse, fast shipping.
  2. Shop the complete CNC billet aluminum EGR Cooler Delete Kit for your 2015‑2016 Ford 6.7L Powerstroke diesel. Reduce soot buildup, extend engine life, save repair costs. Verify fitment with your VIN.
Brand Model Year Engine Model
Ford F250 2015-2016 6.7L Powerstroke Diesel
Ford F350 2015-2016 6.7L Powerstroke Diesel
Ford F450 2015-2016 6.7L Powerstroke Diesel
Ford F550 2015-2016 6.7L Powerstroke Diesel

✅ Exact Fitment Guarantee | If you are unsure about compatibility, please contact us at service@egrperformance.com with your VIN number.

EGR Cooler Delete Kit replaces your factory EGR system on the 6.7L Powerstroke found in 2015-2016 Ford F250 and F350 Super Duty diesel trucks. This complete kit eliminates soot buildup and clogged EGR coolers, the most common failure point on these diesel engines. It maintains a full coolant circuit while dropping operating temperature and improving fuel economy up to 20%. Reduce expensive EGR and DPF repairs and protect your 6.7 Powerstroke long-term. Continue reading to learn about installation, specs and fitment.

Shipping Details

Ontario CA / Springdale OH / Newark NJ

Package List
  • 1x EGR Cooler Bypass Plate
  • 1x Exhaust Cover Plate (tapped for factory EGT probe)
  • 1x Coolant Reroute Hose
  • 1x Set of Gaskets
  • 1x Complete Hardware Kit (bolts, washers, clamps)
Delivery Time

2-5 working days inland in the United States

Attention

Product details

Product Overview

  • This EGR Cooler Delete Kit fully replaces the stock EGR assembly for the 2015–2016 Ford 6.7L Powerstroke diesel.
  • It reroutes coolant to bypass the restrictive EGR cooler, so your engine runs cooler without recirculating hot exhaust gas.
  • CNC machined billet aluminum and stainless steel parts stop soot accumulation inside the EGR valve and cooler.
  • The exhaust cover plate includes a tapped port to reuse your factory Ford EGT probe.
  • This all-in-one aftermarket kit removes the risk of costly EGR clogging and failure.

Ideal For

  • Towing and Hauling: Reduces engine temperatures under heavy loads, prevents EGT spikes and soot buildup when pulling trailers.
  • Daily Driving: Delivers improved fuel economy and cleaner engine operation for regular highway and street use.
  • Off-Road Use: Maintains stable coolant temperatures during low-speed off-road runs, reducing heat-related stress.
  • Commercial Vehicles: Protect high-mileage work trucks from expensive EGR cooler failures and downtime.
  • Engine Performance Upgrades: Works perfectly as part of a full diesel performance package to restore lost power.
  • Long-Term Vehicle Ownership: Eliminates recurring EGR repair bills and extends the usable service life of your 6.7L Powerstroke.

Core Advantages

  • Increased Horsepower and Torque: Restores lost power caused by clogged factory EGR coolers for more responsive acceleration.
  • Improved Fuel Efficiency: Delivers up to 20% better MPG by removing exhaust gas recirculation restrictions.
  • Reduced Engine Temperature: Eliminates hot exhaust gas recirculation, lowering coolant and exhaust gas temperatures.
  • Extended Engine Life: Stops soot buildup inside the intake and EGR system, reducing wear and DPF failure risk.
  • Direct Bolt-On Installation: Precision cut parts match factory mounting points for a clean bolt-on swap, no major frame modifications.
  • All-In-One Kit: Complete kit with plates, coolant bypass, gaskets and hardware; no separate parts purchase required.

Technical Specifications

  • Material: CNC Machined Billet 6061 Aluminum, 304 Stainless Steel, high-temperature gaskets
  • Finish: Black anodized aluminum; natural stainless steel
  • Weight: 5.5 lbs
  • Dimensions: 14 in × 8 in × 4 in
  • Warranty: 1 Year Limited Warranty against manufacturing defects

Why Choose EGR Performance

  • Premium Quality Materials: Billet aluminum and stainless steel resist heat, corrosion and cracking under heavy diesel loads.
  • Precision Engineering: CNC machined for exact fit on 2015-2016 Ford 6.7L Powerstroke trucks.
  • Rigorous Testing: Each kit is tested for coolant flow and sealing to prevent leaks under towing conditions.
  • Dedicated Customer Support: Email us at service@egrperformance.com
  • Fast Shipping from USA Warehouse
  • 1 Year Limited Warranty

Troubleshooting and Problem Solving

Common Issues After Installation

  • Check Engine Light
  • Rough Idle
  • Reduced Power / Limp Mode
  • Coolant/Oil Leaks
  • EGT reading inconsistencies

Error Code Solutions

  • P0401: Insufficient EGR Flow - Install compatible off-road tuner to disable factory EGR monitoring
  • P0402: Excessive EGR Flow - Use tuner to turn off EGR system logic
  • P0405: EGR Position Sensor Circuit - Tuner required to disable EGR sensor codes

How to Reset Check Engine Light After Installation

  1. Install your off-road tuner and load the 6.7L Powerstroke EGR delete calibration.
  2. Clear stored DTCs using your tuner or OBD scan tool.
  3. Turn truck off, wait 30 seconds, restart engine.
  4. Complete a short test drive and re-scan for remaining codes.
  5. Re-flash tune if codes return immediately.

What to Do If Your Vehicle Loses Power After Installation

  • Verify your off-road tuner with EGR delete calibration is flashed to the PCM.
  • Inspect all coolant connections for leaks and air pockets in cooling system.
  • Double-check torque values on block-off plates and intake gaskets.
  • Scan for active DTCs and resolve any remaining EGR related codes.
  • Contact technical support if limp mode persists after tuning.

Long-Term Maintenance Tips

  • Regular Inspection: Every 5,000–10,000 miles, visually inspect block-off plates, gaskets and coolant hoses for leaks.
  • Routine Maintenance: Flush and replace engine coolant per Ford factory service interval to protect the rerouted cooling circuit.
  • Wear Parts Replacement: Replace gaskets and rubber hoses every 60,000 miles if signs of cracking appear.
  • Hardware Check: Every 10,000 miles, inspect and retorque bolts to prevent gasket leaks.
  • Storage Tips: Clean parts before long-term storage and protect rubber hoses from UV exposure.
  • Warranty Reminder: "Following these maintenance guidelines will keep your 1 Year Limited Warranty valid"

This EGR Cooler Delete Kit fits 2015 and 2016 Ford F250, F350, F450 and F550 Super Duty trucks equipped with the 6.7L Powerstroke Diesel engine. This kit is a direct bolt-on replacement and requires no cutting or welding of the truck chassis.

This kit is designed for off-road use only and is not legal for highway use in California and other states with strict emissions regulations. For 100% fitment confirmation, please send your VIN number to service@egrperformance.com.

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

What is an EGR Cooler Delete Kit?

An EGR Cooler Delete Kit removes the factory exhaust gas recirculation cooler and valve assembly. It reroutes coolant and blocks exhaust gas from re-entering your diesel engine for improved performance.

How does an EGR Cooler Delete Kit work?

The kit uses billet block-off plates to seal EGR passages while rerouting coolant around the old EGR cooler. Hot exhaust gas is no longer recirculated back into the intake manifold.

What are the benefits of an EGR Cooler Delete Kit?

You get cooler engine operation, better fuel mileage, less soot buildup, fewer DPF failures and protection against expensive EGR cooler replacement costs.

Will an EGR Cooler Delete Kit void my warranty?

Modifying your emissions system with an EGR delete may void your factory vehicle warranty. We recommend checking with your dealer before installation.

Is an EGR Cooler Delete Kit legal in my state?

EGR delete hardware is for off-road competition use only. Street legality varies by state; California prohibits emissions delete modifications on public roads.

Do I need a tuner for an EGR Cooler Delete Kit?

Yes, a compatible off-road tuner is required to disable EGR monitoring, clear DTCs and prevent the truck from entering limp mode after install.

How much horsepower does an EGR Cooler Delete Kit add?

Power gains depend on your existing tune. The kit mainly restores power lost from clogged EGR coolers rather than adding large peak horsepower.

How much MPG gain can I expect from an EGR Cooler Delete Kit?

Most 6.7L Powerstroke owners see up to a 20% improvement in fuel economy once the kit and proper off-road tuning are installed.

How long does it take to install an EGR Cooler Delete Kit?

A skilled DIY mechanic needs roughly 4–8 hours. First-time installers may require extra time to drain coolant and access engine components.

Can I install an EGR Cooler Delete Kit myself?

Yes if you have solid diesel mechanical knowledge and the required hand tools. We recommend professional installation for beginners.

How often should I maintain my EGR Cooler Delete Kit?

Inspect hoses, gaskets and fasteners every 5,000–10,000 miles. Replace rubber hoses and gaskets at 60,000 miles.

Will this EGR Cooler Delete Kit fit my 2016 Ford F350 6.7L Powerstroke?

Yes, this kit is engineered to fit 2015 and 2016 Ford F250, F350, F450, F550 with the 6.7L Powerstroke diesel engine. Send your VIN for verification.

What is the warranty on this EGR Cooler Delete Kit?

This kit comes with a 1 Year Limited Warranty covering manufacturing defects in material and workmanship. Normal wear parts like gaskets are excluded.

Do you offer technical support?

Absolutely. Our team provides technical support via email at service@egrperformance.com for fitment and installation questions.

How long does shipping take?

Orders ship from our USA warehouse. Standard shipping typically takes 2–5 business days within the continental United States.

Can I return this EGR Cooler Delete Kit if it doesn't fit?

Returns are accepted for unused, uninstalled kits. Contact our support team to start a return and review our full return policy for conditions.

Installation Difficulty Level

Moderate

Estimated Installation Time

4–8 hours

Required Tools

  • Socket Set
  • Torque Wrench
  • Screwdrivers
  • Pliers
  • Coolant drain pan
  • Jack & jack stands

Step-by-Step Installation Overview

  1. Drain engine coolant and disconnect battery power.
  2. Remove factory EGR cooler and EGR valve assembly.
  3. Install billet block-off plates and coolant bypass hose with new gaskets.
  4. Torque hardware to spec, reconnect coolant circuit and refill coolant.
  5. Install a compatible off-road tuner to clear EGR-related fault codes.

Important Note: No printed installation instructions are included. Professional installation is highly recommended. If you need technical support, please contact us at service@egrperformance.com.