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The 6.7L Powerstroke is a powerhouse of modern diesel engineering, but it isn’t without its vulnerabilities. Between the fragile factory CP4 injection pump and restrictive plastic piping, stock trucks are often a ticking time bomb for expensive repairs.
At EGR Performance, we specialize in 'fixing the flaws.' Our curated selection of 6.7L upgrade solutions focuses on three core pillars: Protection, Efficiency, and Power. Whether you are looking to safeguard your fuel system from a $10,000 failure or unlock the true potential of your turbo, our expert-grade EGR/DPF delete kits and performance kits for 6.7 Ford diesel provide the reliability your Ford Super Duty deserves.
Fuel System Safety & CP4 Protection
The Must-Have "Insurance" for your 6.7 Powerstroke engine.
The Bosch CP4.2 injection pump is the "Achilles heel" of the 6.7L Powerstroke. If it fails, it sends metal debris through the entire fuel system. Our Disaster Prevention Bypass Kits ensure that if a pump failure occurs, the debris is routed back to the tank and filtered, saving you thousands in injector replacement costs.
Our heavy-duty Cylinder Head Stud Replacement Kits provide the clamping force needed to prevent blown head gaskets under high boost. Pair this with our Fuel Filter Conversion Kits for superior filtration and the Fuel Injector Removal Tool for effortless servicing.
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High-Flow Intake & Exhaust Upgrades
Replacing weak plastic with heavy-duty flow for your 6.7 Powerstroke.
Maximize turbo efficiency and throttle response by replacing restrictive, failure-prone factory piping. The stock plastic Intercooler Pipe is notorious for bursting under boost; our mandrel-bent replacements offer permanent reliability.
Complete your airflow cycle with high-flow Air Intake Pipes, Up Pipes, and Down Pipes designed to lower Exhaust Gas Temperatures (EGTs) and improve the 6.7L's signature exhaust note.
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CCV Reroute & Oil Contamination Control
Keeping your Ford 6.7 diesel intake clean and dry.
Stop oily crankcase mist from sludge-coating your turbo and intercooler. Our CCV PCV Reroute Kits and Oil Catch Cans vent crankcase pressure cleanly, ensuring only fresh air enters your engine. This is a critical step for long-term engine longevity.
For those looking for a complete top-end refresh, our CCV Oil Separator Assemblies and CCV Baffles provide the ultimate oil-mist management solution.
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Complete Emission Solutions & Tuning Bundles
The total 6.7L Ford Powerstroke performance transformation.
For off-road and competition use, we offer the industry’s most comprehensive DPF, EGR, and CCV Bundles. These all-in-one solutions combine high-performance Tuners with the necessary hardware to fully optimize your engine’s output.
To ensure a clean and professional setup, our Tuner Harness Plug Kits protect your factory electrical connectors from the elements after modification.
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Sunroof System Reliability & Maintenance
Professional Repair Solutions for the Ford Super Duty Crew Cab.
Reliability isn't just under the hood; it’s about the total driving experience. The Ford Super Duty sunroof mechanism—specifically the track assembly and glass cables—is a frequent point of failure, often grinding, sticking, or snapping due to brittle factory plastic.
Our Crew Cab Sunroof Track Assembly Repair Kits and high-strength Sunroof Glass Cables are precision-engineered solutions. They allow you to perform a full Sunroof Track Assembly Replacement and restore smooth, silent operation without the massive expense of a full dealership replacement.
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Resources: 6.7L Powerstroke Reliability Guides
Learn more about your 6.7L Powerstroke with our professional technical library. From protecting your fuel system to choosing the right performance hardware, we provide the insights you need.

6.7 Powerstroke CP4.2 Failure: The Ultimate Guide
The CP4 pump is the most critical failure point on the 6.7L. This guide explains why these pumps fail, the signs of imminent catastrophe, and how to safeguard your engine before it's too late.
Read MoreBest 6.7 Powerstroke Delete Kit: Buyer’s Guide
Navigating the world of performance modifications can be overwhelming. We review the top-rated 6.7L delete kits, comparing build quality, performance gains, and fitment to help you choose the best setup for your truck.
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6.7 Powerstroke Problems & Reliability Issues
Every engine has its quirks. This article covers the most common 6.7L issues—from turbocharger failure to radiator leaks—and provides expert advice on how to address them with aftermarket upgrades.
Read More6.7 Powerstroke CCV Delete: Pros and Cons
Is rerouting your crankcase ventilation worth it? We weigh the benefits of keeping your intake clean versus the environmental considerations, giving you a clear picture of how a CCV delete affects engine longevity.
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6.7 Powerstroke Maintenance: The Essential Checklist
A well-maintained 6.7L can last over 300,000 miles. Discover the critical service intervals for fuel filters, oil changes, and coolant flushes that every Powerstroke owner should follow to ensure peak performance.
Read MoreEverything You Need to Know About 6.7 Powerstroke Deletes
Curious about the "Delete" process for your 6.7L? This comprehensive guide explains the fundamentals of removing restrictive emissions components, the impact on engine breathing, and why it is a popular choice for off-road performance enthusiasts seeking maximum power and efficiency.
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