For 2003-2007 6.0L Powerstroke Ford F250 EGR Bypass Valve Delete Kit & Fuel Pressure Regulator Blue Spring

$116.49
Shipping calculated at checkout.
413 in stock, ready to ship
๐Ÿ›’ Bulk Discount: Save 6% on 2+ Items
๐ŸŽ Special Offer: Enjoy 10% Off on 3+ Items
๐Ÿ“ž Large Orders (10+): Contact Us for Exclusive Deals
Details

Product Overview

Unleash the Full Potential of Your 2003โ€“2007 Ford 6.0L Powerstroke Engine
Thisย dual-action performance kitย combines two critical upgrades:

  1. Blue Spring Fuel Pressure Regulator Kit: Boosts fuel pressure byย 10โ€“15 PSIย to optimize injector performance, improve throttle response, and extend injector lifespan.
  2. CNC EGR Delete Kit: Eliminates EGR-related failures (e.g., coolant leaks, carbon buildup) while reducing exhaust gas temperatures (EGT) byย 15โ€“20%.

Key Advantages:

  • Cost-Effective: Saveย 15%+ย vs. purchasing components separately.
  • Plug-and-Play: Includesย all hardware, gaskets, and instructionsย for a hassle-free installation.
  • Durability: Built withย military-grade materialsย (stainless steel, 6061-T6 aluminum) for extreme conditions.

Ideal For

This combo kit is perfect for:

  • Performance Enthusiasts: Upgrade fuel delivery and eliminate EGR restrictions forย increased horsepower/torque.
  • Towing & Heavy-Duty Users: Improve fuel efficiency and reduce engine strain under load.
  • Fleet Operators: Minimize downtime caused by EGR or injector failures.
  • DIY Mechanics: Simplify installation withย step-by-step guidesย andย 24/7 tech support.

Technical Specifications

Component Material Pressure Rating Temp Range
Blue Spring Stainless Steel 60+ PSI -40ยฐF to 300ยฐF
EGR Delete Valve 304 Stainless Steel N/A (bypass) -40ยฐF to 500ยฐF
O-Rings Viton (FKM) 100 PSI -20ยฐF to 400ยฐF
Shipping Details

Ontario CA / Springdale OH / Newark NJ

Package List
Delivery Time

2-5 working days inland in the United States

Product details

Features

A. Blue Spring Fuel Pressure Regulator Kit

  1. Pressure Optimization10โ€“15 PSI increaseย over stock (from ~45 PSI to 55โ€“60 PSI).Corrects factory-designed pressure drop under load.
  2. Injector ProtectionStabilized pressure reducesย cavitation and wearย on injectors.Extends injector life byย 30โ€“50%ย in most cases.
  3. Premium ComponentsBlue spring: Rated forย 60+ PSI continuous useย (vs. stockโ€™s 45 PSI limit).Viton O-rings: Resistant to diesel fuel, heat, and chemicals.

B. CNC EGR Delete Kit

  1. EGR System EliminationBypasses the EGR cooler and valve to preventย coolant leaksย andย carbon clogging.Reduces EGT byย 15โ€“20%ย for safer high-load operation.
  2. Material & DesignCNC-machined 304 stainless steelย valve body andย 6061-T6 aluminum fittings.Double O-ring sealsย ensureย zero leaksย even at 500ยฐF.
  3. Coolant ManagementIncludes aย high-temp block-off plateย to seal the EGR port and reroute coolant flow.

Compatibility List

Ford Models:

  • F-250/F-350/F-450/F-550 Super Dutyย (2003โ€“2007)
  • Excursionย (2003โ€“2005)

Engine: 6.0L Powerstroke V8 (International VT365)

Note: Not compatible with 2008+ models or engines modified beyond stock specifications without additional tuning.

Why Choose This Kit?

  1. Proven ResultsIndependent testing showsย 8โ€“12% better fuel economyย andย 10โ€“15% faster throttle response.
  2. Long-Term SavingsEliminates costly EGR repairs (average shop cost:ย 800โ€“1,500).Reduces injector replacement frequency byย up to 50%.
  3. Warranty & Support2-year limited warrantyย on all components.Free access toย installation videosย andย live tech support.
  4. Eco-Friendly BonusDeleting the EGR reducesย soot emissionsย (though check local regulations for off-road use only).
  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

Frequently Asked Questions (FAQ)

1. General Product Information

Q: What does this combo kit include?

A: The kit contains:

  • Blue Spring Fuel Pressure Regulator Kit: Spring, seals, piston, bolts, and upgradedๅ–ทๅ˜ด (nozzle).
  • CNC EGR Delete Kit: Bypass valve, coolant block-off plate, gaskets, and high-temp O-rings.
  • All installation hardwareย (bolts, washers) and aย step-by-step guide.

Q: Will this kit void my vehicleโ€™s warranty?

A: Modifying emissions-related components (like the EGR system)ย may void warrantiesย in some regions. Check local lawsโ€”this kit is intended forย off-road/competition use onlyย in emissions-regulated areas.

2. Installation & Compatibility

Q: How difficult is installation?

A:ย Moderate DIY level.

  • Fuel pressure regulator: 20โ€“30 minutes (requires basic hand tools).
  • EGR delete: 45โ€“60 minutes (may need a torque wrench for coolant fittings).
  • Video tutorialย andย 24/7 tech supportย included.

Q: Will this fit my 2004 Ford F-250?

A: Yes! Compatible withย 2003โ€“2007 Ford 6.0L Powerstrokeย models, including:

  • F-250/F-350/F-450/F-550 Super Duty
  • Excursion (2003โ€“2005).

Q: Do I need to tune my ECU after installing this?

A:ย Not required, but recommended for:

  • EGR delete: A tune can disable related error codes (e.g., P0401/P0402).
  • Performance gains: Tuning maximizes fuel pressure benefits.

3. Performance & Benefits

Q: How much horsepower/torque will I gain?

A: This kitย improves drivability, not direct horsepower:

  • 10โ€“15% faster throttle response.
  • 5โ€“10% better fuel economyย (especially under load).
  • 15โ€“20% lower EGTย (safer for towing/racing).

Q: Will deleting the EGR harm my engine?

A: Noโ€”in fact, itย protects the engineย by:

  • Eliminating carbon buildup (which causes valve sticking).
  • Reducing coolant contamination risks from EGR cooler leaks.

Q: Does the blue spring fix cold-start issues?

A: Indirectly, yes. By stabilizing fuel pressure, it ensuresย consistent injector performance, which can reduce rough idling or hard starts caused by pressure drops.

4. Maintenance & Longevity

Q: How often should I check the fuel pressure after installing this?

A:ย No routine checks neededย if installed correctly. The blue spring maintains pressure automatically. For peace of mind, verify pressure once after 500 miles using a gauge.

Q: Will the EGR delete kit corrode over time?

A: Noโ€”itโ€™s made ofย 304 stainless steel and 6061-T6 aluminum, which resist corrosion, heat, and diesel chemicals.

5. Legal & Environmental

Q: Is this kit street-legal?

A:ย Noย in emissions-regulated areas (e.g., California, EU). The EGR delete violates EPA/CARB rules. Use only for:

  • Off-road vehicles (racing, farming).
  • Pre-1996 "grandfathered" trucks.

Q: Does deleting EGR increase emissions?

A:ย Technically yes, but modern diesels already produce minimal particulates. This kit is popular among enthusiasts prioritizingย reliability over emissions compliance.