Upgraded Turbocharger Rebuild Kit for 6.0L Powerstroke for Ford 2004+ and 6.6L Duramax for Chevrolet GMC

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Details
Model Year Range Engine
Ford F250 F350 F450 F550 Super Duty 2004-2007 6.0L Powerstroke Diesel
Chevrolet Silverado 2500HD 3500 2004.5-2007 6.6L Duramax LLY LBZ Diesel
GMC Sierra 2500HD 3500 2004.5-2007 6.6L Duramax LLY LBZ Diesel

Product Overview

This turbocharger rebuild kit includes all necessary components to fully rebuild your factory GT37 series turbocharger, eliminating common wear-related issues and restoring optimal boost pressure, fuel efficiency, and engine performance. The kit features upgraded heat-resistant materials that outperform standard OEM rebuild kits for extended service life under heavy diesel engine operating conditions.

Common Faults & Replacement Symptoms

  • Loss of boost pressure and reduced engine power output from worn turbo seals and bearings
  • Excessive black, white, or blue smoke from the exhaust caused by oil leaks in the turbocharger assembly
  • Loud whirring or whining noises from the turbocharger during acceleration indicating worn bearings
  • Reduced fuel economy and increased fuel consumption due to inefficient turbo operation
  • Check engine light activation with fault codes P0299 (underboost) or P0234 (overboost)
  • Oil consumption spikes caused by leaking turbocharger oil seals

Ideal For

  • DIY diesel truck owners looking to perform a cost-effective turbocharger repair
  • Professional diesel repair shops seeking a reliable OE-quality turbo rebuild kit for customer vehicles
  • Fleet operators looking to reduce maintenance costs for compatible diesel work trucks
  • Vehicle owners seeking to restore factory turbo performance without purchasing a full new turbocharger
Shipping Details

Ontario CA / Springdale OH / Newark NJ

Package List

Complete Package Contents

  • 1 x Complete Turbocharger Rebuild Kit (all components shown in product images are included)
Delivery Time

2-5 working days inland in the United States

Product details

Specifications

  • Item Weight: 1.31 pounds
  • Product Dimensions: 9.76 x 7.6 x 1.69 inches
  • Construction: Heavy duty metal components with high flexibility heat-resistant rubber seals
  • Compatibility: Factory GT37 series turbochargers for supported Ford and GM diesel engines

Core Advantages

  • Upgraded materials deliver double the heat dissipation capacity of standard rebuild kits, reducing wear under high operating temperatures
  • Precision engineered components ensure a perfect factory fit and leak-free operation
  • Significantly lower cost compared to purchasing a complete replacement turbocharger
  • Restores factory boost levels and engine performance for improved power and fuel efficiency

OEM Quality & Compliance Certification

This EGR Performance turbocharger rebuild kit is manufactured to ISO 9001 quality standards, meeting or exceeding OEM performance specifications for compatible turbocharger models. All components are tested for durability and fitment to ensure reliable operation in North American diesel vehicle applications, complying with all relevant automotive aftermarket quality standards.

Replace Part Numbers

  • Replacement for 740659-0010
  • Replacement for GT3782VA
  • Replacement for GT3788VA
  • Replacement for GT37VAS
  • Replacement for GT3782V

Complete Package Contents

  • 1 x Complete Turbocharger Rebuild Kit (all components shown in product images are included)

Installation & Fitment Notes

  • Always verify your vehicle's engine specification, model year, and original turbo part number before purchasing to ensure compatibility
  • Professional installation by a certified diesel mechanic is highly recommended, no installation instructions are included with this kit
  • Thoroughly clean all turbocharger housing components and oil feed lines before installing the new rebuild kit to prevent debris damage
  • Not compatible with heavily modified or aftermarket performance turbochargers outside factory specifications

Warranty & Support

All EGR Performance turbocharger rebuild kits come with a 1-year manufacturer warranty against defects in materials and workmanship. If you experience any issues with your kit, or have fitment or installation questions, contact our customer support team at service@egrperformance.com for prompt assistance.

Shipping & Delivery Information

We offer fast, reliable shipping across all 50 United States, Canada, and select North American territories.

  • All in-stock orders are processed and shipped within 1 business day of confirmed payment
  • Free standard shipping is available for eligible orders over $50, with delivery in 3-5 business days to most contiguous US locations
  • Expedited 2-day and next-day shipping options are available at checkout for urgent orders
  • All orders are fully tracked, with tracking information sent to your email as soon as your order ships

Why Choose This Product

  • Restore your turbocharger to factory performance levels at a fraction of the cost of a full turbo replacement
  • Upgraded heat-resistant materials deliver longer service life than standard OEM rebuild kits
  • Precision engineered for perfect fitment on compatible for Ford 6.0L Powerstroke and for GM 6.6L Duramax diesel trucks
  • Backed by a 1-year manufacturer warranty for complete peace of mind with your purchase
  • Rigorously tested for durability and performance under extreme diesel engine operating conditions

Long-Term Maintenance Tips

  • Change your engine oil and filter at the manufacturer recommended intervals to prevent debris from damaging your turbocharger bearings and seals
  • Allow your engine to idle for 1-2 minutes before shutting off after heavy use or towing to let the turbocharger cool down properly
  • Inspect turbocharger boost lines, oil feed lines, and seals every 10,000 miles for signs of leaks or wear
  • Use only high-quality CJ-4 or better rated diesel engine oil approved for use in Powerstroke and Duramax engines
  • Avoid excessive engine lugging or high boost operation at low RPM to reduce stress on the turbocharger assembly

Vehicle Fitment Description

This premium turbocharger rebuild kit is a direct fit replacement for 2004 to 2007 for Ford F250 F350 F450 F550 Super Duty trucks equipped with 6.0L Powerstroke diesel engines and factory GT3782V turbochargers, as well as 2004.5 to 2007 for Chevrolet Silverado 2500HD 3500 and for GMC Sierra 2500HD 3500 trucks with 6.6L Duramax LLY and LBZ diesel engines.

Compatible Vehicle Trim & Configuration Details

  • Compatible with all trim levels including XL, XLT, Lariat, WT, LT, LTZ, and SLE for supported Ford, Chevrolet, and GMC models
  • Fits both 2WD and 4WD configurations for all compatible vehicle models
  • Works with all cab configurations including Regular Cab, Super Cab, Crew Cab, and Extended Cab
  • Not compatible with vehicles fitted with aftermarket modified or performance upgraded non-factory turbochargers
  • Designed exclusively for GT37 series factory turbochargers matching the listed replacement part numbers

TheEGR Performance upgraded turbocharger rebuild kitis engineered to restore factory turbo performance for compatible for Ford 6.0L Powerstroke and for Chevrolet GMC 6.6L Duramax diesel trucks produced from 2004 onwards, delivering a cost-effective alternative to full turbocharger replacement without sacrificing quality or durability.

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

FAQ (Frequently Asked Questions)

Is this turbocharger rebuild kit compatible with my 2005 Ford F350 6.0L Powerstroke?

Yes, this turbocharger rebuild kit is designed for all 2004 to 2007 for Ford F250 F350 F450 F550 Super Duty trucks equipped with 6.0L Powerstroke diesel engines and factory GT3782V turbochargers.

Will this kit fit my 2006 GMC Sierra 2500HD with 6.6L Duramax LBZ engine?

Yes, this turbocharger rebuild kit is fully compatible with 2004.5 to 2007 for Chevrolet Silverado 2500HD 3500 and for GMC Sierra 2500HD 3500 trucks with 6.6L Duramax LLY and LBZ diesel engines.

What OEM part numbers does this turbocharger rebuild kit replace?

This kit is a direct replacement for part numbers 740659-0010, GT3782VA, GT3788VA, GT37VAS, and GT3782V used in factory GT37 series turbochargers.

Does this turbocharger rebuild kit come with installation instructions?

No, installation instructions are not included with this kit. Professional installation by a certified diesel mechanic is highly recommended to ensure proper assembly and operation.

What is the warranty coverage for this turbocharger rebuild kit?

All EGR Performance turbocharger rebuild kits are backed by a 1-year manufacturer warranty against defects in materials and workmanship under normal operating conditions.

What materials are used in this turbocharger rebuild kit?

This kit features upgraded heat-resistant metal components and highly flexible, heat-stable rubber seals designed to withstand the high operating temperatures of diesel turbochargers for extended service life.

Can this rebuild kit be used on an aftermarket modified performance turbocharger?

No, this turbocharger rebuild kit is engineered exclusively for factory-spec GT37 series turbochargers, and is not compatible with heavily modified or aftermarket performance turbochargers.

What components are included in the turbocharger rebuild kit package?

The package includes all required components to fully rebuild your turbocharger, including seals, gaskets, bearings, and hardware, exactly as shown in the product listing images.

How long does shipping take for this turbocharger rebuild kit?

Standard shipping to most contiguous US locations takes 3-5 business days, with expedited 2-day and next-day shipping options available at checkout for urgent orders.

How can I confirm this turbocharger rebuild kit fits my vehicle?

You can confirm fitment by matching your vehicle's model year, engine specification, and original turbo part number to the compatibility information listed in the product description, or by contacting our support team for assistance.