EGR Delete Kit DPF Delete Pipe for 6.0L Powerstroke Ford F250 F350 2003-2007

$237.99
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Type: EGR Delete Kit & DPF Delete Pipe
100 in stock, ready to ship
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Details

Upgrade your Ford 6.0L Powerstroke with our EGR delete and exhaust clamp bundle. Cut engine heat, stop exhaust leaks, USA local stock for diesel truck owners. This EGR delete kit plus heavy-duty muffler clamps fits 03–07 F250 F350 6.0L Powerstroke.

Brand Model Year Engine Model
Ford F-250 Super Duty 2003-2007 6.0L Powerstroke Diesel
Ford F-350 Super Duty 2003-2007 6.0L Powerstroke Diesel

✅ Exact Fitment Guarantee | If you are unsure about compatibility, please contact us at mailto:service@egrperformance.com with your VIN number.

EGR Delete Kit & Muffler Pipe Clamp Combo is a performance upgrade for Ford F250 and F350 6.0L Powerstroke diesel trucks. This combo fixes EGR clogging and seals exhaust pipes to run cooler. Keep reading for fitment, install and package details.

Product Overview

This EGR Delete Kit & Muffler Pipe Clamp Combo replaces the factory EGR assembly and includes matched exhaust clamps. It resolves common 6.0L Powerstroke EGR overheating and clogging problems. The clamps deliver tight, leak-free exhaust connections for your modified exhaust. This bolt-on bundle saves you separate orders for EGR delete hardware and exhaust clamps.

Ideal For

  • Towing and Hauling: Reduces heat during heavy pulls to avoid power loss
  • Daily Driving: Smoother idle and fewer EGR-related check engine lights
  • Off-Road Use: Secure exhaust joints withstand vibration on rough terrain
  • Commercial Vehicles: Less downtime for work trucks running long hours
  • Engine Performance Upgrades: Works great as part of your 6.0L cooling & exhaust build
Shipping Details

Ontario CA / Springdale OH / Newark NJ / Houston TX
*Based on your shipping address, we'll pick the closest warehouse to ship from. Since some product isn't stored in the same warehouse, you might get several packages.

Package List
Delivery Time

2-5 working days inland in the United States

Attention
Type

Product details

Core Advantages

  • Increased Horsepower and Torque: Improves exhaust flow for reliable power gains during towing and acceleration
  • Improved Fuel Efficiency: Reduces heat soak to stabilize combustion and support better MPG
  • Reduced Engine Temperature: Blocks hot recirculated exhaust gas to lower coolant and cylinder head temperatures
  • Extended Engine Life: Stops carbon buildup in the intake manifold and EGR cooler to reduce wear
  • Direct Bolt-On Installation: Matches OEM mounting locations without cutting or welding
  • All-In-One Kit: Combines EGR delete hardware and muffler pipe clamps in one package

Technical Specifications

  • Material: CNC Machined Billet Aluminum + Carbon Steel
  • Finish: Black Powder Coated / Zinc Plated
  • Weight: 17 lbs
  • Dimensions: 23 in × 13 in × 7 in
  • Warranty: 1 Year Limited Warranty against manufacturing defects

Why Choose EGR Performance

  • Premium Quality Materials: Corrosion-resistant billet aluminum and heavy-duty exhaust clamp hardware built for diesel vibration
  • Precision Engineering: CNC cut components for accurate alignment on the 6.0L Powerstroke platform
  • Rigorous Testing: Pressure and cycle tested to withstand high exhaust heat and road vibration
  • Dedicated Customer Support: Email us at service@egrperformance.com
  • Fast Shipping from USA Warehouse
  • 1 Year Limited Warranty

Troubleshooting and Problem Solving

Common Issues After Installation

  • Check Engine Light
  • Rough Idle
  • Reduced Power
  • Coolant/Oil Leaks
  • Exhaust Leaks at Clamp Joints

Error Code Solutions

  • P0401: EGR Flow Insufficient - Confirm block plates are fully sealed, verify tuner EGR delete calibration file
  • P0402: EGR Flow Excessive - Recheck gasket seating and block plate alignment for gaps
  • P0404: EGR Position Circuit Range/Performance - Ensure factory EGR connector is disabled via your tuner

How to Reset Check Engine Light After Installation

  1. Use a compatible diesel tuner or OBD2 scan tool to clear stored diagnostic trouble codes
  2. Confirm your custom EGR delete tune is flashed to the PCM
  3. Start engine and run idle for 5–10 minutes to monitor for returning codes
  4. Re-scan codes a second time to confirm successful reset
  5. Perform light load test drive to validate operation

What to Do If Your Vehicle Loses Power After Installation

  • Double check cooling system for air pockets or low coolant level
  • Verify the correct EGR delete tune is loaded on your tuner
  • Inspect all exhaust clamp joints for exhaust leaks
  • Confirm intake boots and rubber hoses were not loosened during install
  • Re-scan for new diagnostic trouble codes

Long-Term Maintenance Tips

  • Regular Inspection: every 5,000-10,000 miles, check clamps for exhaust leaks and hardware tightness
  • Routine Maintenance: inspect coolant condition and flush as needed every 15,000 miles
  • Wear Parts Replacement: gaskets and sealing hardware every 50,000 miles during service
  • Hardware Check: every 10,000 miles, tighten clamp bolts and inspect block plate seals
  • Storage Tips: Keep spare gaskets and clamps stored in dry conditions away from road salt
  • Warranty Reminder: "Following these maintenance guidelines will keep your 1 Year Limited Warranty valid"

Vehicle Fitment

This EGR Delete Kit & Muffler Pipe Clamp Combo fits 2003–2007 Ford F-250 Super Duty and F-350 Super Duty with the 6.0L Powerstroke diesel engine. It does NOT fit 2008–2010 trucks or California emissions vehicles. No custom fabrication is needed. For 100% fitment confirmation, please send your VIN number to service@egrperformance.com

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

Frequently Asked Questions

What is an EGR Delete Kit & Muffler Pipe Clamp Combo?

This bundle combines an EGR delete block kit and heavy-duty exhaust clamps for your 2003–2007 6.0L Powerstroke diesel truck. It resolves EGR failure points and seals exhaust pipes to eliminate leaks.

How does an EGR Delete Kit & Muffler Pipe Clamp Combo work?

The EGR delete blocks hot recirculated exhaust gas from entering the intake. The included clamps lock exhaust pipe connections tight to stop exhaust leaks after exhaust modification.

What are the benefits of an EGR Delete Kit & Muffler Pipe Clamp Combo?

You get lower engine operating temperature, reduced carbon buildup, improved exhaust flow and secure exhaust joints to prevent annoying exhaust leaks.

Will an EGR Delete Kit & Muffler Pipe Clamp Combo void my warranty?

Most OEM factory powertrain warranties can be affected by emissions modification. We recommend reviewing your original dealer warranty terms before purchase.

Is an EGR Delete Kit & Muffler Pipe Clamp Combo legal in my state?

Emissions modification rules vary widely by US state. This kit is for off-road or competition use only; confirm local laws before installing on public road vehicles.

Do I need a tuner for an EGR Delete Kit & Muffler Pipe Clamp Combo?

Yes, a compatible diesel tuner is required to disable EGR functions and clear related check engine codes after the delete install.

How much horsepower does an EGR Delete Kit & Muffler Pipe Clamp Combo add?

Typical gains range from 10–20 HP depending on your existing tune, exhaust setup and overall truck condition.

How much MPG gain can I expect from an EGR Delete Kit & Muffler Pipe Clamp Combo?

Many owners see 1–2 MPG improvement once engine heat and carbon buildup issues are resolved, results vary by driving style.

How long does it take to install an EGR Delete Kit & Muffler Pipe Clamp Combo?

Most experienced DIYers finish in 4–6 hours, while a professional diesel shop usually completes installation faster.

Can I install an EGR Delete Kit & Muffler Pipe Clamp Combo myself?

Self-install is possible if you own the proper tools and diesel repair knowledge. Professional install is strongly recommended for first-time builders.

How often should I maintain my EGR Delete Kit & Muffler Pipe Clamp Combo?

Inspect clamps, gaskets and sealing surfaces every 5,000–10,000 miles as part of your regular diesel service routine.

Will this EGR Delete Kit & Muffler Pipe Clamp Combo fit my 2005 Ford F350 6.0L Powerstroke?

Yes, this combo directly fits 2003–2007 Ford F250 and F350 6.0L Powerstroke models, excluding California emissions trucks.

What is the warranty on this EGR Delete Kit & Muffler Pipe Clamp Combo?

This product carries a 1 Year Limited Warranty that covers manufacturing defects on the kit hardware and clamps.

Do you offer technical support?

Our support team can assist with fitment questions and troubleshooting via email at service@egrperformance.com.

How long does shipping take?

Domestic US shipping takes 2–5 working days, shipped from our closest USA warehouse location.

Can I return this EGR Delete Kit & Muffler Pipe Clamp Combo if it doesn't fit?

Returns are available for unused, unmodified parts. Reach out to our support team quickly if you confirm a fitment mismatch before installation.

Installation Information

Download our EGR Delete Bypass Valve Kit 6.0L Powerstroke 2003 2007 Ford F250 F350 F450 F550 Installation Manual, 

Cat Muffler Delete Pipe 2003 2007 Ford F250 F350 6.0L Powerstroke Installation Manual and Mini Maxx V2 manual manual for full installation instructions.

Pre‑Installation Prep

  • Disconnect battery and let the engine cool before work.
  • Prepare hand tools, penetrating oil and required custom tune file.
  • Double-check all kit parts match your Ford 6.0L Powerstroke.

Installation Steps

  1. Remove factory EGR cooler, cat and muffler components.
  2. Mount block-off plates and delete pipe with proper torque.
  3. Connect and program Mini Maxx V2 tuner via OBD2 port.
  4. Reassemble, check all connections for leaks.
  5. Start engine and clear any stored trouble codes.

Find more guidance on EGR Performance install instructions