EGR Delete Kit Turbo Y Pipe Intake Pipe for 6.0L Powerstroke Ford F250 F350 2003-2007

$168.00
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Type: EGR Delete Kit & Y-Pipe Up-Pipe
100 in stock, ready to ship
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Details

Upgrade your Ford 6.0L Powerstroke with our EGR delete + turbo y-pipe combo. Cut exhaust heat, stop leaks, USA stock for diesel truck owners. This 2-in-1 kit fits 03–07 F250 F350 6.0L Powerstroke. It replaces the failure-prone stock y-pipe and EGR assembly, boosts airflow and ships fast from our US warehouse.

Brand Model Year Engine Model
Ford F-250 Super Duty 2003-2007 6.0L Powerstroke Diesel
Ford F-350 Super Duty 2003-2007 6.0L Powerstroke Diesel

✅ Exact Fitment Guarantee | If you are unsure about compatibility, please contact us at mailto:service@egrperformance.com with your VIN number.

EGR Delete Kit & Turbo Y Pipe Combo is a performance upgrade for Ford F250 and F350 6.0L Powerstroke diesel trucks. This combo resolves EGR clogging and cracked factory y-pipe issues for better exhaust flow. Keep reading for fitment, install and package details.

Product Overview

This EGR Delete Kit & Turbo Y Pipe Combo replaces the factory EGR parts and stock turbo y-pipe. It eliminates common 6.0L Powerstroke EGR cooler failures and y-pipe exhaust leaks. The free-flowing y-pipe reduces backpressure for improved turbo airflow. This bolt-on bundle combines two popular upgrades into one ready-to-install kit.

Ideal For

  • Towing and Hauling: Improves exhaust flow to hold power and reduce heat under heavy loads
  • Daily Driving: Smoother engine operation and fewer EGR-related check engine lights
  • Off-Road Use: Rugged build withstands vibration and heat on rough terrain
  • Commercial Vehicles: Cuts unexpected breakdowns and service downtime for work trucks
  • Engine Performance Upgrades: Works perfectly as a core part of your 6.0L exhaust upgrade
Shipping Details

Ontario CA / Springdale OH / Newark NJ / Houston TX
*Based on your shipping address, we'll pick the closest warehouse to ship from. Since some product isn't stored in the same warehouse, you might get several packages.

Package List
Delivery Time

2-5 working days inland in the United States

Attention
Type

Product details

Core Advantages

  • Increased Horsepower and Torque: Reduces exhaust backpressure for snappier throttle response and steady power gains
  • Improved Fuel Efficiency: Better exhaust flow stabilizes combustion for better real-world MPG
  • Reduced Engine Temperature: Blocks hot recirculated exhaust gas and lowers intake charge temperatures
  • Extended Engine Life: Prevents soot buildup and stops coolant leaks from failed EGR coolers and cracked y-pipes
  • Direct Bolt-On Installation: Matches OEM mounting points without cutting or welding
  • All-In-One Kit: Includes EGR delete hardware and turbo y-pipe, no extra parts to purchase

Technical Specifications

  • Material: CNC Machined Billet Aluminum + Aluminized Steel
  • Finish: Black Powder Coated / Aluminized Coating
  • Weight: 22 lbs
  • Dimensions: 26 in × 14 in × 8 in
  • Warranty: 1 Year Limited Warranty against manufacturing defects

Why Choose EGR Performance

  • Premium Quality Materials: Heat-resistant aluminized steel and solid billet aluminum built for diesel exhaust heat
  • Precision Engineering: CNC machined components for perfect alignment on the 6.0L Powerstroke platform
  • Rigorous Testing: Pressure and thermal cycle tested to resist cracking and exhaust leaks
  • Dedicated Customer Support: Email us at service@egrperformance.com
  • Fast Shipping from USA Warehouse
  • 1 Year Limited Warranty

Troubleshooting and Problem Solving

Common Issues After Installation

  • Check Engine Light
  • Rough Idle
  • Reduced Power
  • Coolant/Oil Leaks
  • Exhaust Leaks at Y-Pipe Flanges

Error Code Solutions

  • P0401: EGR Flow Insufficient - Confirm block plates are sealed, verify your delete tune is loaded correctly
  • P0402: EGR Flow Excessive - Recheck gasket seating and EGR block plate alignment
  • P0299: Turbo Underboost - Inspect y-pipe flanges for exhaust leaks and loose hardware

How to Reset Check Engine Light After Installation

  1. Use a diesel tuner or OBD2 scan tool to clear stored trouble codes
  2. Confirm your custom EGR delete tune is flashed to the PCM
  3. Start the engine and idle for 5–10 minutes while monitoring for new codes
  4. Rescan codes to confirm successful reset
  5. Complete a light load test drive to verify operation

What to Do If Your Vehicle Loses Power After Installation

  • Inspect all turbo y-pipe flanges for exhaust leaks
  • Double-check cooling system for air pockets or low coolant
  • Confirm the correct delete tune is programmed to your truck
  • Verify intake boots and rubber hoses were not loosened during service
  • Rescan for new diagnostic trouble codes

Long-Term Maintenance Tips

  • Regular Inspection: every 5,000-10,000 miles, check y-pipe flanges and EGR block plates for leaks
  • Routine Maintenance: inspect coolant condition and flush as needed every 15,000 miles
  • Wear Parts Replacement: gaskets and sealing hardware every 50,000 miles during service
  • Hardware Check: every 10,000 miles, re-torque flange bolts and inspect gaskets
  • Storage Tips: Keep spare gaskets stored in dry conditions away from road salt and moisture
  • Warranty Reminder: "Following these maintenance guidelines will keep your 1 Year Limited Warranty valid"

Vehicle Fitment

This EGR Delete Kit & Turbo Y Pipe Combo fits 2003–2007 Ford F-250 Super Duty and F-350 Super Duty with the 6.0L Powerstroke diesel engine. It does NOT fit 2008–2010 trucks, California emissions vehicles or public-road emission-controlled setups. No custom fabrication required. For 100% fitment confirmation, please send your VIN number to service@egrperformance.com

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

Frequently Asked Questions

What is an EGR Delete Kit & Turbo Y Pipe Combo?

This bundle combines an EGR delete kit and replacement turbo y-pipe for 2003–2007 6.0L Powerstroke trucks. It fixes two common failure points for improved exhaust performance.

How does an EGR Delete Kit & Turbo Y Pipe Combo work?

The EGR delete blocks hot exhaust gas recirculation, while the new y-pipe replaces the restrictive, crack-prone factory exhaust up-pipe for smoother airflow.

What are the benefits of an EGR Delete Kit & Turbo Y Pipe Combo?

You get lower engine temperatures, fewer exhaust leaks, reduced soot buildup and improved turbo response for towing and daily driving.

Will an EGR Delete Kit & Turbo Y Pipe Combo void my warranty?

Most OEM powertrain warranties are impacted by emissions modifications. We recommend reviewing your dealer warranty terms before purchase.

Is an EGR Delete Kit & Turbo Y Pipe Combo legal in my state?

Emissions laws vary by US state. This kit is intended for off-road or competition use only; confirm local rules before installing on public roads.

Do I need a tuner for an EGR Delete Kit & Turbo Y Pipe Combo?

Yes, a compatible diesel tuner with an EGR delete calibration is required to disable EGR functions and clear related check engine codes.

How much horsepower does an EGR Delete Kit & Turbo Y Pipe Combo add?

Typical gains range from 10–25 HP depending on your existing tune, fuel setup and overall truck condition.

How much MPG gain can I expect from an EGR Delete Kit & Turbo Y Pipe Combo?

Many owners see 1–2 MPG improvement once heat and exhaust restriction issues are resolved, results vary by driving style.

How long does it take to install an EGR Delete Kit & Turbo Y Pipe Combo?

Most experienced DIYers finish in 5–7 hours, while a professional diesel shop can complete the install faster.

Can I install an EGR Delete Kit & Turbo Y Pipe Combo myself?

Self-install is possible with proper hand tools and diesel experience. Professional installation is strongly recommended for first-time builders.

How often should I maintain my EGR Delete Kit & Turbo Y Pipe Combo?

Inspect flange gaskets, bolts and sealing surfaces every 5,000–10,000 miles as part of regular diesel service.

Will this EGR Delete Kit & Turbo Y Pipe Combo fit my 2005 Ford F350 6.0L Powerstroke?

Yes, this combo fits 2003–2007 Ford F250 and F350 6.0L Powerstroke, excluding California emissions trucks.

What is the warranty on this EGR Delete Kit & Turbo Y Pipe Combo?

This product carries a 1 Year Limited Warranty that covers manufacturing defects on the y-pipe and EGR delete hardware.

Do you offer technical support?

Our support team can assist with fitment questions and troubleshooting via email at service@egrperformance.com.

How long does shipping take?

Domestic US shipping takes 2–5 working days and ships from our nearest USA warehouse location.

Can I return this EGR Delete Kit & Turbo Y Pipe Combo if it doesn't fit?

Returns are accepted for unused, unmodified parts. Contact support quickly if you discover a fitment issue before installation.

Installation Information

Download our manual for full installation instructions:

EGR Delete Bypass Valve Kit 6.0L Powerstroke 2003 2007 Ford F250 F350 F450 F550 Installation Manual

Turbocharger Y Pipe Up Pipe 2003 2007 Ford F250 F550 Super Duty 6.0L Powerstroke Installation Manual

EGR Intake Pipe Intake Elbow 2003 2007 Ford F250 F350 6.0L Powerstroke Installation Manual

Pre‑Installation Prep

  • Disconnect batteries and drain engine coolant completely.
  • Apply penetrating oil on rusted exhaust and manifold fasteners.
  • Prepare a proper delete tune to avoid check engine lights.
  • Inspect all supplied gaskets, O-rings and hardware before install.

Quick Installation Steps

  1. Move turbo wiring aside, remove fan shroud and intake tubing.
  2. Remove turbo, pedestal and factory EGR cooler assembly.
  3. Fit EGR block plate, new turbo Y-pipe and intake elbow.
  4. Reassemble components and torque all fasteners to specs.
  5. Refill coolant, start engine and check for leaks.

Find more resources for EGR Performance install instructions