Front view showing mounting flanges and bolt holes turbocharger VGT tune up kit for 6.6L LLY LBZ LMM LML LGH GMC Sierra 2004-2016
Side view displaying connection port dimensions vane position sensor for 6.0L diesel engine Ford F series trucks 2003-2007
Close up of precision machined sealing surface VGT solenoid for 6.6L diesel engine Chevy Silverado 2500HD 2004-2016
Complete kit with all included components laid out turbocharger VGT tune up kit for 6.0L diesel engine Ford E series vans 2005-2010
Installation guide showing component placement turbocharger VGT sensor kit for 6.6L diesel engine GMC Savana 2500 3500 2006-2016
Close up of included wiring harness adapter turbocharger VGT tune up kit for 6.6L diesel engine Chevy Express 2500 3500 2006-2016
Front view showing mounting flanges and bolt holes turbocharger VGT tune up kit for 6.6L LLY LBZ LMM LML LGH GMC Sierra 2004-2016
Side view displaying connection port dimensions vane position sensor for 6.0L diesel engine Ford F series trucks 2003-2007
Close up of precision machined sealing surface VGT solenoid for 6.6L diesel engine Chevy Silverado 2500HD 2004-2016
Complete kit with all included components laid out turbocharger VGT tune up kit for 6.0L diesel engine Ford E series vans 2005-2010
Installation guide showing component placement turbocharger VGT sensor kit for 6.6L diesel engine GMC Savana 2500 3500 2006-2016
Close up of included wiring harness adapter turbocharger VGT tune up kit for 6.6L diesel engine Chevy Express 2500 3500 2006-2016

Turbocharger VGT Tune Up Kit Solenoid Vane Position Sensor replacement for 12643471 for 6.0L 6.6L for Chevy GMC Ford 2003 to 2016

$106.42
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Details
Model Year Range Engine
Chevy Express 2500 3500 2006 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
Chevy Express 4500 2009 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
Chevy Silverado 2500HD 3500HD 2004 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
GMC Savana 2500 3500 2006 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
GMC Savana 4500 2009 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
GMC Sierra 2500HD 3500HD 2004 to 2016 6.6L Duramax LLY LBZ LMM LML LGH
Ford F-Series Super Duty 2003 to 2007 6.0L Powerstroke Diesel
Ford Excursion 2003 to 2005 6.0L Powerstroke Diesel
Ford E-Series Vans 2005 to 2010 6.0L Powerstroke Diesel

Product Overview

This complete VGT tune up kit includes all required components to repair common variable geometry turbo system failures in compatible 6.0L and 6.6L diesel trucks and vans. It replaces worn or faulty vane position sensors and VGT solenoids that cause boost issues, poor performance, and reduced fuel efficiency, delivering factory-equivalent performance at a lower cost than dealership replacement parts.

Common Faults & Replacement Symptoms

  • Low or inconsistent turbo boost pressure leading to poor acceleration and reduced power output for 6.0L Powerstroke and 6.6L Duramax engines
  • Illuminated check engine light with VGT system related fault codes triggered by faulty vane position sensor or solenoid
  • Excessive turbo lag and delayed throttle response during acceleration
  • Reduced fuel efficiency and higher than normal diesel consumption
  • Excessive black or white smoke from the exhaust under load
  • Limp mode activation that limits engine performance to prevent further damage

Ideal For

This kit is perfect for DIY diesel vehicle owners, professional automotive repair technicians, and fleet managers looking for a reliable, cost-effective replacement for faulty VGT system components in compatible 2003 to 2016 6.0L and 6.6L diesel vehicles. It is designed for users who want to restore factory turbo performance without paying premium dealership prices.
Shipping Details

Ontario CA / Springdale OH / Newark NJ
Package List

Complete Package Contents

  • 1 x Vane position sensor
  • 1 x VGT solenoid
  • 1 x Wiring harness adapter
  • All items as shown in product listing images
Delivery Time

2-5 working days inland in the United States

Product details

Specifications

  • Item weight: 1.4 pounds
  • Package dimensions: 7.87 x 7.87 x 2.95 inches
  • Construction material: High-strength, heat-resistant metal for durability
  • Exterior finish: Chrome for corrosion resistance
  • Fit type: Direct OEM replacement, no modifications required

Core Advantages

  • Manufactured from superior quality metal for exceptional strength and long-lasting sealing performance, able to withstand high engine temperatures and harsh operating conditions
  • Delivers consistent power output and optimized fuel efficiency to restore your vehicle's original performance capabilities
  • Direct fit design requires no cutting, drilling, or special tools for installation, saving time and labor costs
  • Includes all required components including wiring harness adapter for complete, hassle-free VGT system repair
  • Tested to meet or exceed original equipment performance standards for reliable long-term operation

OEM Quality & Compliance Certification

This VGT tune up kit is manufactured to strict SAE and ISO quality control standards, meeting or exceeding all original equipment performance specifications for compatible vehicle models. It is fully compliant with North American automotive aftermarket requirements, and is designed as a direct replacement for original factory components, matching fit, form, and function exactly.

Replace Part Numbers

Vane Position Sensor Replacement Numbers:

  • replacement for 12643471, 12635324, 763527-0512, 5S11636, TCS1001, 98011739, 98061570, 904-235, 9806157, 19210790, 763527-0007

VGT Solenoid Replacement Numbers:

  • replacement for 3C3Z6F089AA, 5C3Z6F089BA, 904-268, 5C3Z6F089A, 5C3Z-6F089-BA, 98061571, 1876070C91, 792593-0001

Installation & Fitment Notes

  • Always verify your vehicle model, engine type, and matching part number before purchasing to ensure full compatibility
  • Ensure the turbocharger return line is completely unobstructed before installing the new components to prevent future system damage
  • No cutting, drilling, or special tools are required for installation, as this kit is designed as a direct fit for compatible vehicles
  • Professional installation is highly recommended, no installation instructions are included with this product

Warranty & Support

All EGR Performance Turbocharger VGT Tune Up Kits come with a 1-year manufacturer warranty covering all defects in materials and workmanship. If you experience any issues with your product, or need fitment and compatibility support, contact our customer service team at service@egrperformance.com for fast, friendly assistance.

Shipping & Delivery Information

We offer fast, reliable shipping to all contiguous United States locations for this product:

  • Order processing time: 1 to 2 business days for all in-stock items
  • Standard free shipping: 3 to 7 business days delivery to most US locations
  • Expedited shipping options are available at checkout for faster delivery
  • All orders are shipped with tracking information provided once your order leaves our facility

Why Choose This Product

  • OE-equivalent performance and reliability at a fraction of the cost of dealership replacement parts
  • Complete kit includes all required components for full VGT system repair, no additional parts needed
  • Rigorously tested for durability and long service life even under harsh diesel engine operating conditions
  • Backed by a comprehensive 1-year manufacturer warranty for peace of mind
  • US-based customer support team available to answer all fitment and product questions

Long-Term Maintenance Tips

  • Change engine oil and oil filters at the manufacturer recommended intervals to prevent contamination that can damage VGT system components
  • Regularly inspect turbo system hoses, lines, and connections for leaks or damage that can reduce performance
  • Avoid extended periods of engine idling to reduce carbon buildup in the turbocharger system
  • Use high quality diesel fuel and appropriate fuel additives to reduce carbon deposits and extend the life of your VGT components
  • Inspect and clean the turbocharger vane assembly periodically to prevent sticking and ensure smooth operation

Vehicle Fitment Description

This EGR Performance Turbocharger VGT Tune Up Kit is designed for 6.0L Powerstroke and 6.6L Duramax diesel vehicles from 2003 to 2016, including models for Chevy Express, Silverado, for GMC Savana, Sierra, and for Ford F-Series Super Duty, Excursion, E-Series vans. It serves as a direct replacement for original VGT system components to restore full turbo functionality.

Compatible Vehicle Trim & Configuration Details

  • Compatible for all base, LS, LT, WT, SLE, SLT, XLT, Lariat trim levels of listed vehicle models
  • Fits both 2WD and 4WD configurations, as well as regular, extended, and crew cab setups
  • Compatible with all factory original turbo systems, not suitable for vehicles with non-OEM upgraded turbochargers or performance tunes that alter VGT operating parameters
  • Does not fit gasoline engine variants of the listed vehicle models

EGR PerformanceTurbocharger VGT Tune-Up Kit with Solenoid and Vane Position Sensoris a high-quality replacement designed to restore optimal turbo function for 6.0L and 6.6L diesel vehicles manufactured between 2003 and 2016, eliminating common VGT system faults and improving overall engine performance.

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

FAQ (Frequently Asked Questions)

Is this turbocharger VGT tune up kit compatible for my 2005 Ford F250 Super Duty 6.0L Powerstroke?

Yes, this kit is compatible for 2003 to 2007 Ford F-Series Super Duty models equipped with 6.0L Powerstroke diesel engines, and is replacement for OEM part number 12643471.

Does this kit work for 2010 Chevy Silverado 2500HD 6.6L LMM Duramax?

Yes, this VGT tune up kit fits 2004 to 2016 Chevy Silverado 2500HD and 3500HD models with 6.6L LLY, LBZ, LMM, LML, and LGH Duramax engines.

Does the package include the wiring harness adapter?

Yes, every kit includes 1 vane position sensor, 1 VGT solenoid, and 1 wiring harness adapter as listed in the package contents, with all items matching the product images.

Are installation instructions included with this kit?

No, installation instructions are not included with this product, and professional installation by a qualified diesel mechanic is highly recommended to ensure proper function.

What is the warranty coverage for this VGT tune up kit?

This product is backed by EGR Performance's 1-year manufacturer warranty covering all defects in materials and workmanship under normal operating conditions.

Will this kit fix my check engine light related to VGT system fault codes?

Yes, this kit replaces the two most common failure points of the VGT system (vane position sensor and solenoid), which are responsible for the majority of VGT related fault codes and performance issues in compatible vehicles.

Is this product compatible with modified or tuned diesel engines?

This kit is designed for use with factory stock turbo systems, and is not recommended for vehicles with non-OEM turbo upgrades or aggressive performance tunes that alter standard VGT operating parameters.

Can I install this kit myself without special tools?

This direct fit kit requires no cutting, drilling, or special tools for installation, though familiarity with diesel engine systems is recommended to avoid installation errors.

What material are these components made from?

All components are manufactured from high-strength, heat-resistant metal with