PD150 Intake Manifold EGR Valve Delete Kit for 1.9L TDI VW Golf Polo Passat Jetta

$56.79
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Details
PD150 Intake Manifold EGR Valve Delete Kit is a precision-engineered upgrade designed for 1.9L TDI VW engines including ARL 150 and ASZ 130 motor models found on VW Golf, Jetta, Passat, and more TDI platforms. This complete EGR delete kit eliminates restrictive factory exhaust gas recirculation buildup, improves engine combustion efficiency, and resolves common clogged EGR system issues that cause poor performance and high fuel consumption. Built for direct bolt-on replacement, it delivers cleaner airflow, more stable engine operation, and long-term reliability for all compatible VW 1.9L TDI vehicles. Keep reading to explore full features, fitment, and installation details.
Brand
Model
Engine Code
Volkswagen
Golf Mk4
ASZ 130, ARL 150
Volkswagen
Golf Mk5 / Golf Mk5 Plus
BXF 90, BKC / BXE 105
Volkswagen
Polo
ASZ 130, BLT 130
Volkswagen
Bora
ASZ 130, ARL 150
Volkswagen
Caddy
BJB 105
Volkswagen
Passat / Jetta
BKC / BXE 105
Volkswagen
Transporter T5
AXC 85, AXB 105
Volkswagen
Sharan
AUY / BVK 115, ASZ 130, BTB 150
Volkswagen
TDI Full Fitment
AFN, AVB, ALH, AVF, AHU, 1Z, BHW, AHF
✅ Exact Fitment Guarantee | If you are unsure about compatibility, please contact us at service@egrperformance.com with your VIN number.
Shipping Details

Ontario CA / Springdale OH / Newark NJ
Package List

Complete Package Contents

  • 1x PD150 Intake Manifold EGR Valve Delete Main Unit
  • 1x Complete Gasket Set for Air-Tight Sealing
  • 1x Full Hardware Installation Kit (Bolts, Fasteners)
Delivery Time

2-5 working days inland in the United States
Attention
Legal Disclaimer EGR DPF Delete Offroad Use Only

LEGAL DISCLAIMER

This product may NEVER be installed on a vehicle registered for highway or public street use. By installing this product onto your vehicle, you assume all risk and liability associated with its use. It is your responsibility to make sure your vehicle complies with all federal, state, and local emissions laws.

Federal and many state and local laws prohibit the removal, modification or rendering inoperative of any part of the design affecting emissions or safety on motor vehicles used on a public street or highway. Violation may result in a fine of up to $32,500 per vehicle (or possibly higher depending on changes in the law). All civil penalties and fines for removing your vehicle's emissions equipment are the sole responsibility of the end user.

No other applications besides off-road competition racing use are intended or implied. Depending on where you live, additional restrictions may apply. Check all applicable laws before installing or using.

Not available for sale or use in the state of California, Colorado and Arizona.
Color

Product details

Product Overview

This PD150 Intake Manifold EGR Valve Delete Kit is a direct replacement performance upgrade engineered exclusively for VW 1.9L TDI PD150 manifold platforms. It removes restrictive factory EGR system limitations that cause carbon buildup, clogged intake passages, and inefficient combustion. The kit optimizes exhaust gas recirculation control for cleaner, more consistent engine airflow. It solves common TDI issues including rough running, power restriction, and excessive fuel waste caused by aging or faulty EGR valves. Built with high-grade durable materials, it restores factory performance while adding reliable long-term engine protection.

Ideal For

  • Daily Driving: Improves throttle response and smooths idle quality by eliminating EGR carbon clogging and inconsistent exhaust recirculation common on aging 1.9L TDI engines.
  • Engine Performance Upgrades: Perfect supporting mod for TDI tuning, intake upgrades, and exhaust modifications by removing airflow restrictions from the stock EGR system.
  • Long-Term Vehicle Ownership: Prevents recurring EGR failures, carbon buildup, and expensive intake manifold cleaning service fees, lowering overall long-term maintenance costs.
  • Commercial Vehicles: Ideal for high-mileage VW Transporter T5 and Caddy fleet vehicles that require stable, consistent engine performance for daily work use.

Core Advantages

  • Increased Horsepower and Torque: Removes restrictive stock EGR airflow limitations, unlocking smoother power delivery and improved throttle response across all RPM ranges for 1.9L TDI engines.
  • Improved Fuel Efficiency: Optimizes engine combustion stability, eliminating rich/lean fuel fluctuations caused by faulty EGR operation and reducing overall fuel consumption during daily driving.
  • Reduced Carbon Buildup: Stops contaminated exhaust gas recirculation from entering the intake manifold, drastically reducing carbon deposit accumulation on valves and intake ports.
  • Extended Engine Life: Minimizes abnormal engine wear caused by inconsistent combustion and dirty intake airflow, preserving long-term TDI engine reliability.
  • Direct Bolt-On Installation: Precision dimensional manufacturing ensures perfect OEM-style fitment for quick replacement of faulty or stock EGR components with no cutting or custom modification needed.
  • All-In-One Kit: Comes complete with all required gaskets and hardware, allowing full installation without purchasing additional separate parts.

Technical Specifications

  • Material: High-strength durable industrial-grade solid construction with advanced manufacturing process
  • Finish: Precision machined smooth finish for perfect sealing and airflow efficiency
  • Compatibility: Exclusively for VW 1.9L TDI PD150 intake manifold (Does NOT fit ALH intake manifolds)
  • Warranty: 1 Year Limited Warranty against manufacturing defects

Why Choose EGR Performance

  • Premium Quality Materials: Built with rigid, long-lasting materials to resist heat degradation and wear under extreme TDI engine operating conditions.
  • Precision Engineering: Strict dimensional accuracy ensures flawless OEM fitment, perfect sealing, and consistent engine performance after installation.
  • Rigorous Testing: All kits undergo fitment and performance testing to eliminate leaks, airflow restrictions, and compatibility errors.
  • Dedicated Customer Support: Email us at service@egrperformance.com
  • Fast Shipping from USA Warehouse
  • 1 Year Limited Warranty

Troubleshooting and Problem Solving

Common Issues After Installation

  • Check Engine Light illumination
  • Rough idle or unstable engine running
  • Slight power hesitation during acceleration
  • Minor air or vacuum leaks from mounting surface

Error Code Solutions

  • P0401: EGR Flow Insufficient - Resolve by checking gasket sealing and tightening loose mounting bolts
  • P0402: Excessive EGR Flow - Confirm full stock EGR component removal and proper delete kit installation
  • P0171: System Lean - Inspect for vacuum leaks around the intake manifold and EGR delete mounting area

How to Reset Check Engine Light After Installation

  1. Fix all installation-related leak or sealing issues first.
  2. Use an OBD-II scanner to clear stored diagnostic trouble codes.
  3. Perform 5–10 minutes of idle and road test driving cycle.
  4. Verify no returning check engine lights before regular use.

What to Do If Your Vehicle Loses Power After Installation

  • Double-check all gasket connections for air leakage
  • Inspect all vacuum and boost line routing
  • Confirm all hardware is torqued to proper specifications
  • Clean any remaining carbon buildup inside the intake manifold

Long-Term Maintenance Tips

  • Regular Inspection: Inspect mounting gaskets and hardware every 5,000-10,000 miles to check for minor leaks or loosened bolts.
  • Routine Maintenance: Clean surrounding intake area during every oil change to prevent external dirt and debris buildup.
  • Wear Parts Replacement: Replace gaskets every 30,000-40,000 miles to maintain perfect air-tight sealing performance.
  • Hardware Check: Retighten all mounting bolts every 10,000 miles to compensate for engine vibration loosening.
  • Warranty Reminder: Following these maintenance guidelines will keep your 1 Year Limited Warranty valid

This PD150 Intake Manifold EGR Valve Delete Kit is engineered specifically for VW 1.9L TDI PD150 manifold engines, supporting a wide range of Volkswagen models including Golf Mk4, Golf Mk5, Polo, Bora, Caddy, Passat, Jetta, Transporter T5, and Sharan. Compatible engine codes include ARL 150, ASZ 130, BLT 130, BXF 90, BKC, BXE, BJB, AXC, AXB, AUY, BVK, BTB, AFN, AVB, ALH, AVF, AHU, 1Z, BHW, and AHF. This kit does NOT fit ALH intake manifold setups. This upgrade requires no major engine modifications and is a direct bolt-on replacement for all listed compatible TDI platforms. For 100% fitment confirmation, please send your VIN number to service@egrperformance.com.



  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

What is a PD150 Intake Manifold EGR Valve Delete Kit?

It is a complete bolt-on performance kit that replaces and removes the restrictive factory EGR system on VW 1.9L TDI PD150 engines to eliminate carbon buildup and improve combustion efficiency.

How does a PD150 Intake Manifold EGR Valve Delete Kit work?

The kit blocks and removes recirculated dirty exhaust gas from re-entering the intake manifold, allowing only clean fresh air into the engine for optimized combustion and stable performance.

What are the benefits of a PD150 Intake Manifold EGR Valve Delete Kit?

Key benefits include reduced carbon buildup, improved fuel economy, smoother idle, better throttle response, and longer 1.9L TDI engine service life.

Will this EGR delete kit void my vehicle warranty?

Aftermarket EGR modifications may affect factory warranty coverage. We recommend removing the kit before dealership service visits to avoid warranty conflicts.

Is this EGR delete kit legal for street use?

EGR delete modifications are intended for off-road and racing use only. On-road use may violate local emissions regulations in most states and countries.

Do I need a tuner for this PD150 EGR delete kit?

A custom tune is not mandatory for basic installation but is highly recommended to eliminate check engine lights and maximize performance gains on 1.9L TDI engines.

How much horsepower does this EGR delete kit add?

Drivers typically gain mild but noticeable horsepower and torque improvements by removing EGR airflow restrictions, paired with smoother overall engine operation.

How much MPG gain can I expect from this kit?

Most users experience improved consistent fuel mileage by eliminating inefficient EGR cycling and carbon-clogged combustion issues on TDI motors.

How long does it take to install this EGR delete kit?

The average installation time ranges from 1.5 to 2.5 hours depending on mechanical experience and tool availability.

Can I install this EGR delete kit myself?

DIY installation is possible for experienced mechanics, though professional installation is strongly recommended to avoid leaks or improper fitting issues.

How often should I maintain this EGR delete kit?

Perform routine inspections every 5,000–10,000 miles and replace gaskets every 30,000–40,000 miles for optimal long-term performance.

Will this kit fit my VW 1.9L TDI PD150 engine?

This kit fits all listed VW 1.9L TDI PD150 manifold models. It does not fit ALH intake manifold setups. Message us your VIN for 100% fit verification.

What is the warranty on this EGR delete kit?

We offer a 1 Year Limited Warranty covering all manufacturing defects for every PD150 Intake Manifold EGR Valve Delete Kit.

Do you offer technical support?

Yes, our professional technical team provides full support via email at service@egrperformance.com for all installation and troubleshooting issues.

How long does shipping take?

All orders ship fast from our USA warehouse with standard delivery taking 2–5 business days within the United States.

Can I return this kit if it doesn't fit?

We offer return options for unused and unmodified products. Contact our support team immediately if you receive an incompatible or defective item.



Installation Difficulty Level

Moderate

Estimated Installation Time

1.5 - 2.5 hours

Required Tools

  • Socket Set
  • Torque Wrench
  • Screwdrivers
  • Pliers
  • Cleaning Brush (for carbon removal)

Step-by-Step Installation Overview

  1. Disconnect the vehicle battery and remove engine cover to access the factory EGR valve and intake manifold assembly.
  2. Disconnect EGR hoses, vacuum lines, and electrical connectors mounted on the stock EGR system.
  3. Remove factory EGR valve and clean carbon deposits from the intake manifold mounting surface.
  4. Install the new PD150 Intake Manifold EGR Valve Delete Kit with supplied gaskets and hardware for perfect sealing.
  5. Secure all fasteners, reconnect lines and battery, then start the engine to verify smooth idle and no leaks.

Important Note: No printed installation instructions are included. Professional installation is highly recommended. If you need technical support, please contact us at service@egrperformance.com.