EGR Valve Delete Kit & Exhaust Header Manifold for 5.8L V8 OHV Ford F150 F250 Bronco (1987-1996)

Compatibility List

• 1987-1996 Ford F-150 Pickup Truck (except 1993) – 5.8L V8 OHV
• 1987-1995 Ford F-250 Pickup Truck – 5.8L V8 OHV
• 1987-1996 Ford Bronco – 5.8L V8 OHV

Note: This device is intended for off-road/race track use only. Federal law prohibits the removal or disabling of any emission control device on any emission-applicable vehicle. The purchaser (end-user) bears full responsibility for all decisions regarding end-use and consequential liabilities.

General Product Information

What is this EGR valve delete kit for?

This EGR valve delete kit is specifically designed for 1987 - 1995 Ford F150 Bronco V8 models, including 1987 - 1996 Ford F - 150 Pickup Truck, 1987 - 1995 Ford F - 250 Pickup Truck, and 1987 - 1996 Ford Bronco. It aims to enhance the vehicle's exhaust flow and performance while managing EGR - related functions in off - road or race - track settings.

Is this kit compatible with other Ford models or engine types?

Currently, this kit is optimized for the mentioned Ford F150, F - 250, and Bronco models with V8 engines. While it may fit some similar models, we recommend checking the compatibility list carefully. For other Ford models or non - V8 engines, we cannot guarantee proper fitment and performance.

Installation - Related Questions

How difficult is it to install this EGR valve delete kit?

The installation process is relatively straightforward. The kit comes with detailed installation instructions. With basic mechanical knowledge and some common tools, you can complete the installation. The main steps involve disconnecting the wiring harness from the EGR valve sensor, inserting the EGR eliminator, and securing it properly. However, if you are not confident in your mechanical skills, it is advisable to seek professional help.

Do I need any special tools for the installation?

Generally, you will need some basic mechanical tools such as wrenches, pliers, and screwdrivers. The installation instructions will specify if any special tools are required. In most cases, the tools you already have in your home garage should be sufficient for a proper installation.

What should I do if I encounter problems during the installation?

If you face any issues during the installation, first refer back to the installation instructions. They often contain troubleshooting tips. You can also search for online forums or video tutorials related to installing similar EGR valve delete kits on Ford vehicles. Additionally, you can contact our customer support team for assistance. Provide detailed information about the problem you are facing, and we will do our best to help you resolve it.

Performance and Functionality

How does this kit improve the vehicle's performance?

The exhaust header manifold in the kit is designed to optimize exhaust flow. By improving the exhaust flow, it can lead to increased horsepower and better engine performance. This is especially noticeable during acceleration and off - road driving, where the engine needs to work more efficiently. The EGR eliminator also helps manage EGR - related functions, which can contribute to overall engine health and performance in off - road or race - track applications.

Will this kit affect the vehicle's emissions?

This device is intended for off - road/race track use only. Federal law prohibits the removal or disabling of any emission control device on any emission - applicable vehicle. While using this kit in off - road or race - track settings where EGR is not applicable, it helps manage EGR functions in a way that keeps the check engine light off for non - EGR - related issues. However, using it on emission - applicable vehicles in non - compliant ways can lead to emissions violations.

Can I still pass a vehicle inspection with this kit installed?

Since this kit is designed for off - road/race track use and may not comply with emissions regulations for on - road vehicles, it is highly likely that you will not pass a vehicle inspection if the kit is installed on an emission - applicable vehicle. We strongly recommend using this kit only in off - road or race - track environments where emissions regulations do not apply.

Material and Durability

What materials are used in the construction of this kit?

The exhaust header manifold is made of 304 stainless steel and aluminum alloy, which provides durability, corrosion resistance, and long - lasting performance. The simulator eliminator/block - off plate is CNC milled from aircraft - grade billet aluminum. This high - quality material is precision machined to ensure a perfect fit and will not warp or deform like thinner delete plates, offering excellent durability.

How long can I expect this kit to last?

With proper installation and regular maintenance, this kit can last for a long time. The high - quality materials used in its construction are designed to withstand the harsh conditions of off - road driving and extreme temperatures. However, like any automotive part, its lifespan can be affected by factors such as driving habits, environmental conditions, and proper care. Regularly inspecting the kit for any signs of wear or damage and addressing them promptly can help extend its lifespan.

Legal and Warranty

Is it legal to use this EGR valve delete kit?

This device is intended for off - road/race track use only. Using it on emission - applicable vehicles for on - road use is illegal as federal law prohibits the removal or disabling of any emission control device on such vehicles. The purchaser (end - user) bears full responsibility for any decisions made upon the end use of this item and all consequential liabilities thereof.

What is the warranty policy for this kit?

Our EGR valve delete kit comes with a 1 - year limited warranty. The warranty covers defects in materials and workmanship under normal use. To make a warranty claim, please contact our customer support team with proof of purchase and a detailed description of the issue. We will then assess the claim and provide appropriate solutions, which may include repair, replacement, or refund.

• Q: Will this EGR valve delete kit fit my 1994 Ford F150 5.8L V8 OHV?
  
  A: Yes! This kit is fully compatible with 1987-1996 Ford F150 (except 1993) models equipped with the 5.8L V8 OHV engine, including the 1994 F150.
• Q: What is the function of an EGR valve, and why do I need this delete kit?
  
  A: The EGR (Exhaust Gas Recirculation) valve recirculates exhaust gases to reduce emissions, but it can cause performance issues in off-road/race settings. This EGR valve delete kit resolves EGR-related problems and boosts performance while keeping the check engine light off.
• Q: Does this kit include installation instructions?
  
  A: No, this kit does not include installation instructions. For step-by-step guidance, please contact our customer support at service@egrperformance.com.
• Q: What materials are used in the exhaust header manifold and block-off plate?
  
  A: The exhaust header manifold is made of 304 Stainless Steel and Aluminum Alloy, while the block-off plate is CNC milled from aircraft-grade billet aluminum for durability and precision fit.
• Q: Is this EGR delete kit legal for on-road use?
  
  A: No, this kit is designed exclusively for off-road and race-track use. Federal law prohibits disabling emission control devices on on-road vehicles.
• Q: Does this kit come with a warranty?
  
  A: Yes! This EGR Performance kit includes a 1-year warranty for added reliability and peace of mind.
• Q: Will this kit improve my Ford Bronco’s horsepower?
  
  A: Yes! The optimized exhaust header manifold improves exhaust flow, which directly increases horsepower and overall engine performance—especially noticeable during off-road driving and acceleration.
• Q: Can I install this kit with basic mechanical knowledge?
  
  A: Yes, installation is simple with basic mechanical skills. You’ll only need to disconnect the EGR valve sensor wiring harness, insert the eliminator, and secure it in place. Contact support for guidance if needed.
• Q: Is this kit compatible with the 1995 Ford F250 5.8L V8 OHV?
  
  A: Absolutely! This kit is fully compatible with 1987-1995 Ford F250 models equipped with the 5.8L V8 OHV engine.
• Q: How do I contact customer support for this EGR delete kit?
  
  A: You can reach our customer support team anytime via email at service@egrperformance.com for installation help, warranty claims, or product questions.

1. Disconnect wiring harness from EGR valve sensor and assure that connector isclean and not corroded. Dielectric grease inside the connector is normal andshould not be removed.

2. Firmly insert the EGR Eliminator into the wiring harness until locking tab locks toassure a good connection. Using electrical tape or a zip tie, secure the EGREliminator and wiring harness to a solid object, such as a nearby wiring harnessto prevent the EGR Eliminator from bouncing and creating a bad connection inthe future.

3. Start the vehicle and check to assure the CEL (Check Engine Light) is notilluminated. If the EGR Eliminator has a bad connection or has not been properlyinstalled, the CEL light should immediately illuminate upon start-up and remainon.

NOTE: After the EGR Eliminator is installed, when checking computer codes it is normalto receive a code 33 / 332. Although this code exists, it will not trigger the CEL unlessother codes are also present.