For 2003-2007 6.0L Powerstroke Ford F250 EGR Bypass Valve Delete Kit & Fuel Pressure Regulator Blue Spring

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Product Overview

Unleash the Full Potential of Your 2003–2007 Ford 6.0L Powerstroke Engine
ThisΒ dual-action performance kitΒ combines two critical upgrades:

  1. Blue Spring Fuel Pressure Regulator Kit: Boosts fuel pressure byΒ 10–15 PSIΒ to optimize injector performance, improve throttle response, and extend injector lifespan.
  2. CNC EGR Delete Kit: Eliminates EGR-related failures (e.g., coolant leaks, carbon buildup) while reducing exhaust gas temperatures (EGT) byΒ 15–20%.

Key Advantages:

  • Cost-Effective: SaveΒ 15%+Β vs. purchasing components separately.
  • Plug-and-Play: IncludesΒ all hardware, gaskets, and instructionsΒ for a hassle-free installation.
  • Durability: Built withΒ military-grade materialsΒ (stainless steel, 6061-T6 aluminum) for extreme conditions.

Ideal For

This combo kit is perfect for:

  • Performance Enthusiasts: Upgrade fuel delivery and eliminate EGR restrictions forΒ increased horsepower/torque.
  • Towing & Heavy-Duty Users: Improve fuel efficiency and reduce engine strain under load.
  • Fleet Operators: Minimize downtime caused by EGR or injector failures.
  • DIY Mechanics: Simplify installation withΒ step-by-step guidesΒ andΒ 24/7 tech support.

Technical Specifications

Component Material Pressure Rating Temp Range
Blue Spring Stainless Steel 60+ PSI -40Β°F to 300Β°F
EGR Delete Valve 304 Stainless Steel N/A (bypass) -40Β°F to 500Β°F
O-Rings Viton (FKM) 100 PSI -20Β°F to 400Β°F
Shipping Details

Ontario CA / Springdale OH / Newark NJ
Package List
Delivery Time

2-5 working days inland in the United States

Product details

Features

A. Blue Spring Fuel Pressure Regulator Kit

  1. Pressure Optimization10–15 PSI increaseΒ over stock (from ~45 PSI to 55–60 PSI).Corrects factory-designed pressure drop under load.
  2. Injector ProtectionStabilized pressure reducesΒ cavitation and wearΒ on injectors.Extends injector life byΒ 30–50%Β in most cases.
  3. Premium ComponentsBlue spring: Rated forΒ 60+ PSI continuous useΒ (vs. stock’s 45 PSI limit).Viton O-rings: Resistant to diesel fuel, heat, and chemicals.

B. CNC EGR Delete Kit

  1. EGR System EliminationBypasses the EGR cooler and valve to preventΒ coolant leaksΒ andΒ carbon clogging.Reduces EGT byΒ 15–20%Β for safer high-load operation.
  2. Material & DesignCNC-machined 304 stainless steelΒ valve body andΒ 6061-T6 aluminum fittings.Double O-ring sealsΒ ensureΒ zero leaksΒ even at 500Β°F.
  3. Coolant ManagementIncludes aΒ high-temp block-off plateΒ to seal the EGR port and reroute coolant flow.

Compatibility List

Ford Models:

  • F-250/F-350/F-450/F-550 Super DutyΒ (2003–2007)
  • ExcursionΒ (2003–2005)

Engine: 6.0L Powerstroke V8 (International VT365)

Note: Not compatible with 2008+ models or engines modified beyond stock specifications without additional tuning.

Why Choose This Kit?

  1. Proven ResultsIndependent testing showsΒ 8–12% better fuel economyΒ andΒ 10–15% faster throttle response.
  2. Long-Term SavingsEliminates costly EGR repairs (average shop cost:Β 800–1,500).Reduces injector replacement frequency byΒ up to 50%.
  3. Warranty & Support2-year limited warrantyΒ on all components.Free access toΒ installation videosΒ andΒ live tech support.
  4. Eco-Friendly BonusDeleting the EGR reducesΒ soot emissionsΒ (though check local regulations for off-road use only).
  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

Frequently Asked Questions (FAQ)

1. General Product Information

Q: What does this combo kit include?

A: The kit contains:

  • Blue Spring Fuel Pressure Regulator Kit: Spring, seals, piston, bolts, and upgradedε–·ε˜΄ (nozzle).
  • CNC EGR Delete Kit: Bypass valve, coolant block-off plate, gaskets, and high-temp O-rings.
  • All installation hardwareΒ (bolts, washers) and aΒ step-by-step guide.

Q: Will this kit void my vehicle’s warranty?

A: Modifying emissions-related components (like the EGR system)Β may void warrantiesΒ in some regions. Check local lawsβ€”this kit is intended forΒ off-road/competition use onlyΒ in emissions-regulated areas.

2. Installation & Compatibility

Q: How difficult is installation?

A:Β Moderate DIY level.

  • Fuel pressure regulator: 20–30 minutes (requires basic hand tools).
  • EGR delete: 45–60 minutes (may need a torque wrench for coolant fittings).
  • Video tutorialΒ andΒ 24/7 tech supportΒ included.

Q: Will this fit my 2004 Ford F-250?

A: Yes! Compatible withΒ 2003–2007 Ford 6.0L PowerstrokeΒ models, including:

  • F-250/F-350/F-450/F-550 Super Duty
  • Excursion (2003–2005).

Q: Do I need to tune my ECU after installing this?

A:Β Not required, but recommended for:

  • EGR delete: A tune can disable related error codes (e.g., P0401/P0402).
  • Performance gains: Tuning maximizes fuel pressure benefits.

3. Performance & Benefits

Q: How much horsepower/torque will I gain?

A: This kitΒ improves drivability, not direct horsepower:

  • 10–15% faster throttle response.
  • 5–10% better fuel economyΒ (especially under load).
  • 15–20% lower EGTΒ (safer for towing/racing).

Q: Will deleting the EGR harm my engine?

A: Noβ€”in fact, itΒ protects the engineΒ by:

  • Eliminating carbon buildup (which causes valve sticking).
  • Reducing coolant contamination risks from EGR cooler leaks.

Q: Does the blue spring fix cold-start issues?

A: Indirectly, yes. By stabilizing fuel pressure, it ensuresΒ consistent injector performance, which can reduce rough idling or hard starts caused by pressure drops.

4. Maintenance & Longevity

Q: How often should I check the fuel pressure after installing this?

A:Β No routine checks neededΒ if installed correctly. The blue spring maintains pressure automatically. For peace of mind, verify pressure once after 500 miles using a gauge.

Q: Will the EGR delete kit corrode over time?

A: Noβ€”it’s made ofΒ 304 stainless steel and 6061-T6 aluminum, which resist corrosion, heat, and diesel chemicals.

5. Legal & Environmental

Q: Is this kit street-legal?

A:Β NoΒ in emissions-regulated areas (e.g., California, EU). The EGR delete violates EPA/CARB rules. Use only for:

  • Off-road vehicles (racing, farming).
  • Pre-1996 "grandfathered" trucks.

Q: Does deleting EGR increase emissions?

A:Β Technically yes, but modern diesels already produce minimal particulates. This kit is popular among enthusiasts prioritizingΒ reliability over emissions compliance.