Tuner Down Pipe EGR Delete Kit for 6.7L Powerstroke Ford F250 F350 2011-2016

$999.67
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Type: 4" Down Pipe & Minimaxx V1 Tuner
100 in stock, ready to ship
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Details

Boost your Ford 6.7L Powerstroke with our EGR Delete Kit + 4" Aluminized Steel Down Pipe bundle. California warehouse stock, built for off-road towing performance.
This exhaust upgrade package fits 2011–2016 Ford F250/F350/F450/F550 6.7L Powerstroke. Pair it with the Mini Maxx V1 tuner to clear emission fault codes and unlock added horsepower for heavy hauling and trail use.

Brand Model Year Engine Model
Ford F-250 Super Duty 2011-2016 6.7L Powerstroke V8 Diesel
Ford F-350 Super Duty 2011-2016 6.7L Powerstroke V8 Diesel
Ford F-450 Super Duty 2011-2016 6.7L Powerstroke V8 Diesel
Ford F-550 Super Duty 2011-2016 6.7L Powerstroke V8 Diesel

✅ Exact Fitment Guarantee | If you are unsure about compatibility, please contact us at service@egrperformance.com with your VIN number.

Product Overview

This off-road bundle combines an EGR Delete Kit and mandrel-bent 4” aluminized steel turbo down pipe for 2011–2016 Ford 6.7L Powerstroke trucks. It eliminates the factory EGR valve and cooler assembly to stop hot soot-laden exhaust from recirculating back into the intake manifold. The 4-inch down pipe replaces the stock turbo outlet exhaust section, improving airflow and reducing backpressure during heavy loads. Once hardware installation finishes, a compatible off-road tuner like Mini Maxx V1 must be programmed to clear factory emissions-related trouble codes.

Ideal For

  • Towing and Hauling: Reduces exhaust backpressure and exhaust gas temperature during heavy trailer pulls, preventing engine overheating.
  • Daily Driving: Improves throttle response and limits soot accumulation for work trucks operating on a regular basis.
  • Off-Road Use: Maximizes exhaust airflow for race and trail trucks seeking extra power for off-road conditions.
  • Commercial Vehicles: Ideal for farm, construction and job-site fleet Super Duty trucks.
  • Engine Performance Upgrades: Acts as core hardware for complete off-road emissions delete builds when matched with the Mini Maxx V1 tuner.
  • Long-Term Vehicle Ownership: Removes common failure-prone OEM EGR components to cut future repair expenses.


Shipping Details

Ontario CA / Springdale OH / Newark NJ / Houston TX
*Based on your shipping address, we'll pick the closest warehouse to ship from. Since some product isn't stored in the same warehouse, you might get several packages.

Package List
Delivery Time

2-5 working days inland in the United States

Attention
Type

Product details

Core Advantages

  • Increased Horsepower and Torque: Minimizes exhaust restriction to unlock low-end torque and horsepower gains when calibrated with the Mini Maxx V1 tuner.
  • Improved Fuel Efficiency: Free-flow exhaust optimizes engine combustion for 3-5% better fuel economy while cruising or towing.
  • Reduced Engine Temperature: Cuts exhaust gas temperature by up to 20°C, a major benefit during extended heavy-load trailer pulls.
  • Extended Engine Life: Prevents carbon soot buildup inside intake, EGR cooler and turbo components to slow long-term engine wear.
  • Direct Bolt-On Installation: Precision manufactured parts align with factory mounting locations; no cutting or welding needed for matching trucks.
  • All-In-One Kit: Ships with both EGR delete hardware and 4” aluminized steel down pipe in one package to save separate shipping fees.

Technical Specifications

  • Material: Aluminized steel for down pipe; 6061-T6 billet aluminum block-off plates + 304L stainless steel fittings for EGR kit
  • Finish: Aluminized anti-corrosion coating for exhaust pipe; machined raw aluminum finish for EGR block plates
  • Weight: 27 lbs total bundle weight
  • Dimensions: Down pipe: 4" inlet diameter, 37" overall length
  • Warranty: 1 Year Limited Warranty against manufacturing defects

Why Choose EGR Performance

  • Premium Quality Materials: Aluminized steel exhaust tubing and CNC billet aluminum plates resist rust, heat fatigue and thermal stress for long service life.
  • Precision Engineering: CAD-designed for precise OEM fitment, mandrel bent tubing delivers smooth exhaust gas flow and low turbulence.
  • Rigorous Testing: All components complete 150psi pressure testing and 48-hour salt spray corrosion testing before leaving our warehouse.
  • Dedicated Customer Support: Email us at service@egrperformance.com
  • Fast Shipping from USA Warehouse: Orders ship direct from our California location for fast delivery across the continental United States.
  • 1 Year Limited Warranty: Coverage applies only to factory manufacturing defects.

Troubleshooting and Problem Solving

Common Issues After Installation

  • Check Engine Light: Triggered by stock emission monitoring; requires tuner programming (Mini Maxx V1 recommended) to disable EGR/DPF sensors.
  • Rough Idle: Caused by coolant leaks or loose intake and exhaust connections.
  • Reduced Power: Typically comes from crushed exhaust tubing or loose clamps creating exhaust leaks.
  • Coolant/Oil Leaks: Resolve by re-torquing EGR block-off plate bolts and inspecting gaskets for damage.

Error Code Solutions

  • P0401: EGR Flow Insufficient – Expected after EGR removal; Mini Maxx V1 tuner programming required to clear the code.
  • P2002: DPF Efficiency Below Threshold – Use tuner software to turn off DPF sensor monitoring after hardware removal.
  • P2463: DPF Soot Accumulation – Tuner programming needed to disable stock DPF monitoring.

How to Reset Check Engine Light After Installation

  1. Plug your Mini Maxx V1 tuner into the truck’s OBD2 port.
  2. Load the matching off-road tune file calibrated for your 6.7L Powerstroke.
  3. Follow the tuner’s on-screen prompts to write the new tune to the ECU.
  4. Cycle vehicle ignition off and on, then clear saved diagnostic trouble codes via the tuner menu.
  5. Start the engine and confirm the check engine light is off.

What to Do If Your Vehicle Loses Power After Installation

  • Inspect all exhaust clamps for loose joints and exhaust leaks.
  • Confirm the tuner tune file matches your truck’s VIN and configuration.
  • Check intake piping and silicone hoses for boost leaks.
  • Ensure coolant lines are routed correctly with no kinks or flow restrictions.
  • Recheck torque values for all EGR block-off plate mounting bolts.

Long-Term Maintenance Tips

  • Regular Inspection: Every 5,000–10,000 miles, inspect EGR block-off plates, exhaust clamps and gaskets for leakage.
  • Routine Maintenance: Check coolant condition every 15,000 miles and flush the cooling system following Ford factory service specifications.
  • Wear Parts Replacement: Swap exhaust gaskets and rubber hoses every 30,000 miles or immediately once cracking or degradation appears.
  • Hardware Check: Every 10,000 miles, retorque exhaust bolts and examine pipe hangers for rust and fatigue.
  • Warranty Reminder: "Following these maintenance guidelines will keep your 1 Year Limited Warranty valid"

Vehicle Fitment



This bundle is built for 2011–2016 Ford F-250, F-350, F-450, F-550 Super Duty pickup trucks equipped with the 6.7L Powerstroke V8 diesel engine. It is only compatible with pickup body models; cab & chassis commercial trucks and gasoline engine variants are not supported. This kit is direct bolt-on and does not require frame cutting or major modification for matching pickups. Pair with Mini Maxx V1 tuner to fully disable emission monitoring for off-road use. For 100% fitment confirmation, please send your VIN number to service@egrperformance.com.

  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

Frequently Asked Questions (FAQ)

What is a EGR Delete Kit + 4" Down Pipe Bundle?

This off-road package combines EGR delete hardware and a 4-inch aluminized steel turbo down pipe to remove factory EGR emissions hardware for 2011–2016 6.7L Powerstroke trucks.

How does a EGR Delete Kit + 4" Down Pipe Bundle work?

The EGR kit blocks hot soot exhaust gas from re-entering your intake manifold. The 4” down pipe improves turbo exhaust flow, lowering backpressure and EGT during heavy hauling.

What are the benefits of a EGR Delete Kit + 4" Down Pipe Bundle?

You will see reduced exhaust gas temperature, less carbon buildup, better turbo response and horsepower gains once paired with an off-road tuner such as Mini Maxx V1.

Will a EGR Delete Kit + 4" Down Pipe Bundle void my warranty?

Modifying factory emissions hardware generally voids your OEM powertrain warranty. We suggest reviewing your dealer warranty terms before performing any off-road modification.

Is a EGR Delete Kit + 4" Down Pipe Bundle legal in my state?

This product is for off-road racing use only. It cannot legally operate on public highways within the United States, and emission regulations vary between states.

Do I need a tuner for a EGR Delete Kit + 4" Down Pipe Bundle?

Yes, a compatible off-road tuner like the Mini Maxx V1 is required. It disables factory emission sensor monitoring and clears trouble codes after hardware installation.

How much horsepower does a EGR Delete Kit + 4" Down Pipe Bundle add?

Horsepower gains depend on your tuner calibration; typical output ranges from 40–80 HP with a properly tuned Mini Maxx V1.

How much MPG gain can I expect from a EGR Delete Kit + 4" Down Pipe Bundle?

Most customers observe a 3-5% fuel economy improvement during highway cruising and towing with proper Mini Maxx V1 tuning.

How long does it take to install a EGR Delete Kit + 4" Down Pipe Bundle?

Professional installation takes roughly 3–5 hours. DIY work may take longer based on your diesel mechanical experience level.

Can I install a EGR Delete Kit + 4" Down Pipe Bundle myself?

DIY installation is possible for users with diesel truck repair knowledge. Professional installation is strongly recommended for reliable results.

How often should I maintain my EGR Delete Kit + 4" Down Pipe Bundle?

Inspect gaskets, clamps and hoses every 5,000–10,000 miles, and replace worn rubber components every 30,000 miles.

Will this EGR Delete Kit + 4" Down Pipe Bundle fit my 2015 Ford F350 6.7L Powerstroke?

This bundle works for all 2011–2016 Ford F250/F350/F450/F550 6.7L Powerstroke pickups including your 2015 F350. Send your VIN for final fitment check.

What is the warranty on this EGR Delete Kit + 4" Down Pipe Bundle?

This bundle comes with a 1 Year Limited Warranty that only covers manufacturing defects. Damage caused by improper installation is excluded.

Do you offer technical support?

Absolutely. Email service@egrperformance.com with your VIN and part questions and our technical team will assist you.

How long does shipping take?

We ship from our California warehouse; standard US delivery usually takes 2–5 business days for the continental USA.

Can I return this EGR Delete Kit + 4" Down Pipe Bundle if it doesn't fit?

Contact our support team promptly. Returns are accepted only for unused, uninstalled parts within our return window. Confirm fitment via VIN before ordering.

Installation Information

Installation Difficulty Level

Moderate

Estimated Installation Time

3–5 hours

Required Tools

  • Socket Set
  • Torque Wrench
  • Screwdrivers
  • Pliers
  • Coolant drain pan
  • Anti-seize compound

Step-by-Step Installation Overview

  1. Drain engine coolant and remove factory EGR valve and EGR cooler assembly.
  2. Mount EGR block-off plates, stainless fittings and coolant bypass hoses included in the EGR delete kit.
  3. Remove the factory turbo outlet exhaust segment and install the new 4" aluminized steel down pipe.
  4. Torque all fasteners to spec and inspect exhaust and coolant connections for leaks.
  5. Connect a compatible Mini Maxx V1 tuner to reflash the ECU and clear factory emission fault codes.

Important Note: No printed installation instructions are included. Professional installation is highly recommended. If you need technical support, please contact us at service@egrperformance.com.