Exhaust Manifold Gasket and Bolt Kit for 7.3L Powerstroke Ford F250 F350 (1994-2003)

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Details

 

Brand Model Year Engine Model
Ford 7.3L Powerstroke Diesel equipped vehicles 1994 to 2003 7.3L Powerstroke Diesel

✅ Exact Fitment Guarantee | If you are unsure about compatibility, contact us at service@egrperformance.com with your VIN.

SEO Intro Section

  • Exhaust manifold gasket and bolt kit helps seal manifold service points.
  • Fits for Ford vehicles with the 7.3L Powerstroke Diesel engine.
  • Kit includes 2 gaskets, 16 bolts, and 4 up-pipe nut and bolt sets.
  • Review fitment, package contents, and installation notes before ordering.
Shipping Details

Ontario CA / Springdale OH / Newark NJ

Package List

Complete Package Contents

  • 2xExhaust manifold gasket.
  • 16xExhaust manifold bolt.
  • 4xExhaust manifold to up-pipe nut and bolt set.
Delivery Time

2-5 working days inland in the United States

Product details

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Product Overview

  • Product type:exhaust manifold gasket and bolt kit.
  • Fitment type:direct replacement.
  • Application:for Ford 1994 to 2003 7.3L Powerstroke Diesel.
  • Designed for exhaust manifold sealing service.
  • New, unused product condition based on source data.

Ideal For

  • [Exhaust manifold service]: Solve gasket replacement during manifold removal.
  • [Hardware refresh]: Solve missing or worn manifold bolt concerns.
  • [Up-pipe service]: Solve removed up-pipe hardware replacement needs.
  • [Diesel repair]: Solve fitment needs for 7.3L Powerstroke applications.

Technical Specifications

  • Brand:EGR Performance.
  • Product type:Exhaust Manifold Gasket.
  • Kit type:Exhaust manifold gasket and bolt kit.
  • Fitment type:Direct Replacement.
  • Vehicle brand:Ford.
  • Year range:1994 to 2003.
  • Engine:7.3L Powerstroke Diesel.
  • Included gaskets:2.
  • Included exhaust manifold bolts:16.
  • Included exhaust manifold to up-pipe nut and bolt sets:4.
  • Printed instructions:Not included.
  • Warranty:1 Year Limited Warranty against manufacturing defects.

Why Choose EGR Performance

  • [Fitment Support]: Solve compatibility concerns with VIN email support.
  • [Clear Kit Count]: Solve missing parts concerns with exact quantities listed.
  • [Warranty Coverage]: Solve defect concerns with1 Year Limited Warranty.
  • [US Buyer Support]: Solve pre-sale questions at service@egrperformance.com.

Installation Information

Installation Difficulty Level

Moderate

Estimated Installation Time

2-4 hours

Required Tools

  • Metric and SAE socket set.
  • Ratchet and extensions.
  • Torque wrench.
  • Penetrating oil.
  • Gasket scraper.
  • Safety gloves and eye protection.

Step-by-Step Installation Overview

  • Let the engine cool fully before service.
  • Remove related exhaust manifold hardware.
  • Clean gasket mating surfaces carefully.
  • Install new gasket and hardware.
  • Check for leaks after the first heat cycle.

No printed instructions included. Professional installation is highly recommended. For technical support, contact service@egrperformance.com.

Troubleshooting and Problem Solving

Common Issues After Installation

  • [Exhaust tick]: Gasket surface contamination or uneven hardware tightening.
  • [Soot mark]: Exhaust leak at manifold gasket sealing area.
  • [Loose hardware]: Fasteners not rechecked after heat cycling.
  • [Power loss]: Exhaust leak affecting turbo system response.

Error Code Solutions

  • [No product-specific DTC]: Scan vehicle and inspect exhaust sealing points.
  • [General CEL]: Repair any exhaust leak, then clear codes with a scan tool.
  • [Repeat CEL]: Verify sensors and engine systems not related to this kit.

How to Reset Check Engine Light After Installation

  • Confirm no exhaust leak is present.
  • Connect an OBD2 scan tool.
  • Read and record stored codes.
  • Clear codes and complete a road test.

What to Do If Your Vehicle Loses Power After Installation

  • Inspect manifold gasket sealing areas for leaks.
  • Check up-pipe hardware for proper seating.
  • Verify all removed exhaust parts are reinstalled.
  • Stop driving if a severe exhaust leak is present.

Core Advantages

  • [Complete Count]: Includes22 listed componentsfor one service kit.
  • [Gasket Coverage]: Provides2 exhaust manifold gaskets.
  • [Bolt Coverage]: Provides16 exhaust manifold bolts.
  • [Up-Pipe Hardware]: Provides4 nut and bolt sets.
  • [Direct Replacement]: Matches1994 to 2003listed application range.

Complete Package Contents

  • 2xExhaust manifold gasket.
  • 16xExhaust manifold bolt.
  • 4xExhaust manifold to up-pipe nut and bolt set.

Long-Term Maintenance Tips

  • [Leak Check]: Inspect after first heat cycle to prevent exhaust soot marks.
  • [Hardware Check]: Recheck accessible fasteners after service to prevent loosening.
  • [Surface Check]: Inspect sealing surfaces during removal to prevent repeat leaks.
  • [Noise Check]: Listen monthly for ticking sounds to catch manifold leaks early.

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Vehicle Fitment

  • Compatible withfor Ford 1994 to 2003 7.3L Powerstroke Diesel.
  • Use only on vehicles equipped with the listed7.3L diesel engine.
  • Not confirmed for gasoline engines.
  • Not confirmed for non-Ford applications.
  • Send VIN to service@egrperformance.com for fitment verification.
  1. Dispatch Time: Orders will be shipped within 24 hours after successful payment.
  2. Delivery Time: 2-5 business days after dispatch (delivery speed depends on proximity to warehouse location).
  3. Return Window:7 days for unsatisfactory items45 days for quality-related issues
  4. Refund Processing: Refunds will be processed back to your original payment method within 2-4 business days after receiving the automated refund confirmation email (subject to bank verification).

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Will this fit my 1994 to 2003 Ford 7.3L Powerstroke Diesel?

Yes, this kit is listed forFord 1994 to 2003 7.3L Powerstroke Dieselapplications.

What parts are included in this exhaust manifold gasket kit?

The kit includes2 gaskets, 16 manifold bolts, and 4 up-pipe nut and bolt sets.

Is this a direct replacement part?

Yes, the source data lists the fitment type asDirect Replacement.

Does this kit include printed installation instructions?

No, printed instructions are not included. Professional installation is recommended.

Can I verify fitment before ordering?

Yes, email your VIN to service@egrperformance.com for compatibility support.

Is this kit for gasoline engines?

No confirmed gasoline application is provided. It is listed for 7.3L Powerstroke Diesel.

Does this kit include exhaust manifold bolts?

Yes, the package includes16 exhaust manifold bolts.

Does this kit include exhaust manifold gaskets?

Yes, the package includes2 exhaust manifold gaskets.

Does this kit include up-pipe hardware?

Yes, it includes4 exhaust manifold to up-pipe nut and bolt sets.

What should I do if I hear an exhaust tick after installation?

Inspect gasket seating, hardware tightness, and mating surface cleanliness.

Can an exhaust leak cause loss of power?

Yes, an exhaust leak can affect turbo response and should be inspected promptly.

Do I need a torque wrench for installation?

A torque wrench is recommended to tighten hardware evenly during installation.

Should the engine be cool before installation?

Yes, allow the engine to cool fully before working on exhaust components.

Is professional installation recommended?

Yes, professional installation is highly recommended due to exhaust access and sealing needs.

What warranty is included?

This product includes a1 Year Limited Warranty against manufacturing defects.