What does an EGR delete do on a Cummins ISB 6.7?
An EGR delete on a 6.7 Cummins ISB removes the exhaust gas recirculation system that pumps hot, soot-laden exhaust back into your intake manifold.
The kit uses CNC-machined 6061-T6 billet aluminum block-off plates to seal the EGR ports on both the intake and exhaust manifolds, plus T304 stainless steel coolant reroute fittings to bypass the failure-prone EGR cooler.
This stops carbon buildup on the grid heater and intake valves, drops combustion temperatures by 100 to 200 degrees Fahrenheit under load, and eliminates the cracked-cooler coolant contamination that plagues the 6.7 ISB.
With a proper EGR-off tune, the engine runs cleaner, cooler, and more efficiently across the entire RPM range.
Will deleting the EGR improve fuel economy on my 6.7 Cummins?
Most owners report a 2 to 5 MPG improvement after an EGR delete on the 6.7 Cummins ISB, especially on 2010 and newer trucks with active DPF regeneration cycles.
The factory EGR system forces the ECU to dump raw fuel during regen to burn off trapped soot in the DPF, which wastes fuel every 300 to 700 miles.
Removing the EGR and pairing it with a DPF delete pipe and off-road tune eliminates those regen cycles entirely, recovering the lost fuel economy.
Cleaner intake air also improves combustion efficiency, meaning the engine produces the same power with less throttle input and less fuel burn under steady-state cruising.
Do I need a tuner after installing an EGR delete kit on a 6.7 Cummins?
Yes, absolutely. You cannot run an EGR delete on a 6.7L Cummins ISB without an EGR-off tune.
Without proper tuning from a device like the EZ Lynk Auto Agent 3 or EFI Live AutoCal V3, the ECU will detect missing EGR flow, throw P0404 and P0406 codes, and force the truck into limp mode with a check engine light.
The tuner disables EGR monitoring in the ECU, adjusts fueling and timing for the cleaner intake charge, and optimizes the engine calibration for the new airflow characteristics.
Running an EGR delete without a tune will trigger immediate drivability problems and can cause long-term damage from incorrect fuel mapping.
How long does it take to install a Cummins ISB 6.7 delete kit?
A professional or experienced DIY installer can complete the EGR delete on a 6.7 Cummins ISB in 4 to 6 hours using basic hand tools.
The job requires draining engine coolant, removing the intake crossover tube, disconnecting the EGR valve electrical connectors, unbolting the EGR cooler from the exhaust manifold, and removing the throttle body assembly.
Installation of the billet aluminum block-off plates, T304 stainless coolant bypass fittings, and throttle body delete pipe follows in reverse order with new gaskets and high-temperature Viton O-rings at every sealing surface.
First-time installers should budget extra time and have penetrating oil on hand for stubborn exhaust manifold bolts. Our 24/7 live support team is available for real-time tech help from fitment to post-install tuning.
What is included in a complete Cummins 6.7 EGR delete kit?
A complete EGR delete kit for the 6.7 Cummins ISB includes CNC-machined 6061-T6 billet aluminum EGR block-off plates for both intake and exhaust manifolds, a T304 stainless steel coolant bypass or reroute fitting set, and a precision TIG-welded throttle body delete pipe.
The kit also ships with all required gaskets, high-temperature Viton O-rings, and high-strength stainless steel hardware for a direct-fit installation.
Some kits include an integrated transmission dipstick mounting bracket to maintain clean engine bay routing after the EGR cooler is removed.
Full delete bundles add a 4-inch T304 stainless DPF delete race pipe and DEF delete hardware for a complete intake-to-exhaust upgrade.
Will an EGR delete void my 6.7 Cummins factory warranty?
Yes. Modifying or removing the emissions system on your 6.7 Cummins ISB will void the factory powertrain warranty.
Dealerships can detect altered ECU tuning and missing emissions hardware during routine service, and they will deny warranty claims for any powertrain-related failure once the delete is identified.
We recommend waiting until your warranty period has expired before installing an EGR delete kit, or consulting with a diesel-friendly shop about your specific situation.
If you choose to proceed, keep all factory EGR components, gaskets, and hardware stored in a clean, labeled container so the system can be reinstalled if needed for warranty service.
Can I install a 6.7 Cummins EGR delete kit myself?
Many DIYers with solid mechanical skills and a basic socket set can tackle the EGR delete on a 6.7 Cummins ISB successfully.
You will need shallow and deep sockets in 8mm, 10mm, 11mm, 12mm, 13mm, and 15mm sizes, open-end wrenches, a ratchet extension bar, pliers for spring clamps, penetrating oil for exhaust bolts, and a torque wrench for final tightening.
The job is straightforward but requires patience, careful handling of the coolant system to avoid air pockets, and proper disposal of drained coolant.
Our kits ship with detailed instructions and our 24/7 live support team is available for real-time assistance if you run into any fitment questions during the install.
How long will a 6.7 Cummins last after an EGR delete?
With proper off-road tuning and consistent maintenance, a deleted 6.7 Cummins ISB can run reliably for hundreds of thousands of miles.
Eliminating the EGR system removes the primary source of soot contamination in the intake, carbon caking on intake valves, and coolant mixing from cracked EGR coolers, all of which are leading causes of premature engine wear on the 6.7 ISB.
Oil stays cleaner longer because fuel dilution from regen cycles is eliminated, and internal component wear from abrasive carbon particles drops significantly.
Owners who maintain strict 5,000 to 7,000 mile oil change intervals, monitor EGTs with a pyrometer, and keep tuning software updated regularly see extended engine life well beyond what they experienced with the stock emissions system intact.
What is the difference between an EGR delete and a DPF delete on a 6.7 Cummins?
An EGR delete removes the exhaust gas recirculation system that sends hot, soot-laden exhaust back into the intake manifold, while a DPF delete removes the diesel particulate filter that traps soot in the exhaust stream.
The EGR delete uses billet aluminum block-off plates and stainless coolant bypass fittings to seal the intake and exhaust ports and reroute the coolant circuit.
The DPF delete replaces the factory particulate filter with a T304 stainless steel 4-inch or 5-inch race pipe that eliminates exhaust backpressure and stops forced regeneration cycles.
Both modifications work together for maximum performance, but an EGR delete can be installed independently if your primary concern is intake soot and coolant contamination rather than exhaust flow restriction.
Is a Cummins ISB 6.7 delete kit legal for road use?
No. Cummins ISB 6.7 delete kits are engineered and sold strictly for competition and closed-course off-road use only.
Removing or modifying emissions control equipment, including the EGR, DPF, and DEF systems, on vehicles operated on public roads may violate the federal Clean Air Act and state emissions regulations, with penalties that can include fines up to thousands of dollars per violation.
EGR Performance does not endorse or support the installation of delete kits on vehicles registered for public highway use, and all products in this collection are intended for dedicated race trucks, sled pullers, farm equipment, and private-property off-road builds.
Before purchasing, verify your local and state laws regarding emissions modifications, and always pair your delete hardware with proper off-road tuning to ensure safe, compliant operation in your intended use case. Our 1-year warranty, 45-day return policy, and free shipping apply to all off-road purchases.